Apple Supplier Ramps Up Production of AirPods 2 Parts to Meet High Demand

The manufacturer of rigid-flex printed circuit boards (PCBs) used in Apple's AirPods 2 is ramping up production of the technology into early 2020 at least, despite rumors that Apple will launch two new ‌AirPods‌ models as early as this year with a different internal design.


DigiTimes reports that Apple supplier Unitech Printed Circuit Board still sees the rigid-flex PCB combination as the mainstream technology for truly wireless headphones, and will expand its production capacity in Taiwan by 25-30 percent in 2019 to meet increased demand from clients.

In contrast, Apple's two new ‌AirPods‌ models are expected to make use of SiP (system in package) technology, which will improve assembly yield rates, save internal space and reduce cost.

Apple analyst Ming-Chi Kuo forecasts that the two new models will likely go into mass production between the fourth quarter of 2019 and the first quarter of 2020.

Kuo has said one of the new ‌AirPods‌ models will feature an "all-new form factor design" and a "higher price" than the second-generation ‌AirPods‌, which cost $159 with a standard charging case and $199 with a wireless charging case. The other model is expected to be a more iterative update to ‌AirPods‌ 2 with the same pricing.

In March 2019, Apple launched its second-generation ‌AirPods‌ powered by an Apple-designed H1 chip, enabling hands-free "Hey Siri" functionality and up to 50 percent more talk time compared to the original ‌AirPods‌. The second-generation ‌AirPods‌ feature the same outward design as the original.

Bloomberg reported that Apple's third-generation ‌AirPods‌ will feature a new design and perhaps improved water resistance that will allow the ‌AirPods‌ to hold up to "splashes of water and rain."

The ‌AirPods‌ aren't likely to be entirely water resistant, however, and won't be able to be submerged in liquid. These third-generation ‌AirPods‌ are also rumored to include noise cancellation features and increase the distance that ‌AirPods‌ can be listened to away from an iPhone or iPad.

Samsung, Huawei, Sony and Google are all actively developing their own truly wireless headphones, many of which are expected to use the older rigid-flex PCB technology. Apple now dominates nearly 70 percent of the truly wireless headphone market, according to DigiTimes, suggesting Apple's adoption of the new SiP tech could give the company an even greater advantage over rivals as the market continues to grow.

Related Roundup: AirPods 2
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7 months ago

I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.

If they do last 2-3 years it’s still money well spent..they are incredible to use
Rating: 15 Votes
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7 months ago

I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.

I shrugged and bought a new pair the day it was released.
Rating: 11 Votes
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7 months ago

I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.

Well just buy AirPods clones whose battery doesn’t degrade at all in 2,5 years and if it does the battery can be easily replaced.

No? Oh such don’t exist.

But hey let’s trash Apple anyway! Tim Cook must go!

If Apple increased AirPods volume by 5x they could contain a bigger multi cell battery and they would last. Maybe they could also add an SD card slot, headphone jack and MagSafe into them?

New York Times ran a piece a while ago, title was something along the lines “AirPods are great but they don’t last”.

The author didn’t, however, bother to list a single comparable wireless alternative which does last longer and/or which offers replaceable batteries.
Rating: 6 Votes
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7 months ago
As people before said "there are no AirPods competitors". Amazing, one of the best products Apple released in a while. Since I got them, I never looked behind. Goodbye, cables.
Rating: 5 Votes
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7 months ago

I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.


Have you tried breaking down the daily cost of 2-2.5 years of usage? I’m willing to believe AirPods pay for themselves if you consider the excellent battery as it is. I’d say this product is highly successful for everything it’s offering, given the convenience and features included.
Rating: 4 Votes
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7 months ago

Many buyers are reporting as little as 10-20% play time after just a year of use..


I’m a first GEN Airpod owner from December 2016 when they launched. Now, it would probably be dependent on how frequently someone charges their AirPods, and not let them drain consistently on a regular basis. But I can tell you I still use my first GEN AirPods and I’ve had zero issues with the battery, it’s all about maintenance being a factor.
Rating: 3 Votes
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7 months ago

I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.

Lithium-ion batteries have a limited life, unfortunately. There are billions being spent on R&D to make them better, but they degrade with use, which is made even worse with any mistreatment they may be subjected to.

For people who like AirPods, $5-6 a month seems to be a reasonable cost. When it’s time to buy a new pair, there will probably a better model available, so at least there’s that.
Rating: 3 Votes
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7 months ago
I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.
Rating: 2 Votes
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7 months ago
Glad I got them on launch day...
Rating: 2 Votes
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7 months ago
When I bought AirPods at launch, everyone thought they looked stupid.

Now they're really popular, I look fine. Weird how that happens.
Rating: 2 Votes
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