AirPods Repairability Project Adds USB-C Port and 3D-Printed Casing
Engineering and robotics student Ken Pillonel has sought to address some of AirPods' repairability issues with a 3D-printed replacement casing and switching the Lightning charging port for a USB-C port.
In his latest video, Pillonel highlighted that AirPods are not designed to be serviced or repaired since no hardware components can be accessed without damage to the device, effectively making it a disposable item. Repair specialists at iFixit gave Apple's first- and second-generation AirPods a repairability score of zero out of 10 because of this.
Pillonel sought to investigate a solution to give new life to unopenable AirPods charging cases, which face inevitable obsolescence due to their built-in battery. Pillonel created a 3D-printed replacement casing, which is now available for download, to allow technicians to purposefully damage the existing case to gain access to the internals and make repairs.
In the process of the modification, Pillonel also successfully swapped the charging case's Lightning port for a USB-C port. The reasoning for this is because replacement Lightning ports for AirPods cannot be purchased individually, meaning that they have to be obtained from other AirPods charging cases.
As a standard port, USB-C on AirPods increases the possibility of long-term repairability, Pillonel suggests. Pillonel is also responsible for similar modifications that added a USB-C port to the iPhone and a Lightning port to a Samsung Galaxy A51.
Pillonel's 3D printing files and PCB files for AirPods repairability are available for free on his website, and he is considering selling kits in the future depending on interest.
Impending EU legislation will force Apple to switch AirPods to USB-C by late 2024 and analyst Ming-Chi Kuo believes Apple could make the change sometime after releasing the first iPhone models with a USB-C port next year. Apple launched the Self Service Repair program earlier this year in an effort to address criticisms around the repairability of its devices.
Popular Stories
While the iPhone 17 Pro and iPhone 17 Pro Max are not expected to launch until September, there are already plenty of rumors about the devices.
Below, we recap key changes rumored for the iPhone 17 Pro models as of April 2025:
Aluminum frame: iPhone 17 Pro models are rumored to have an aluminum frame, whereas the iPhone 15 Pro and iPhone 16 Pro models have a titanium frame, and the iPhone ...
If you missed the video showing dummy models of Apple's all-new super thin iPhone 17 Air that's expected later this year, Sonny Dickson this morning shared some further images of the device in close alignment with the other dummy models in the iPhone 17 lineup, indicating just how thin it is likely to be in comparison.
The iPhone 17 Air is expected to be around 5.5mm thick – with a thicker ...
While the so-called "iPhone 17 Air" is not expected to launch until September, there are already plenty of rumors about the ultra-thin device.
Overall, the iPhone 17 Air sounds like a mixed bag. While the device is expected to have an impressively thin and light design, rumors indicate it will have some compromises compared to iPhone 17 Pro models, including only a single rear camera, a...
Despite being more than two years old, Apple's AirPods Pro 2 still dominate the premium wireless‑earbud space, thanks to a potent mix of top‑tier audio, class‑leading noise cancellation, and Apple's habit of delivering major new features through software updates. With AirPods Pro 3 widely expected to arrive in 2025, prospective buyers now face a familiar dilemma: snap up the proven...
Apple plans to release an all-new super thin iPhone this year, debuting it alongside the iPhone 17, iPhone 17 Pro, and iPhone 17 Pro Max. We've seen pictures of dummy models, cases, and renders with the design, but Lewis Hilsenteger of Unbox Therapy today showed off newer dummy models that give us a better idea of just how thin the "iPhone 17 Air" will be.
The iPhone 17 Air is expected to be ...
Starting today, April 24, Apple Stores around the world are giving away a special pin for free to customers who request one, while supplies last.
Photo Credit: Filip Chudzinski
The enamel pin's design is inspired by the Global Close Your Rings Day award in the Activity app, which Apple Watch users can receive by closing all three Activity rings today. The limited-edition pin is the physical...
Apple's $570 million fine from the EU has triggered a sharp rebuke from the White House, which called the fine a form of economic extortion, Reuters reports.
The fine was announced on Wednesday by the European Commission, following a formal investigation into Apple's compliance with the bloc's Digital Markets Act (DMA), a landmark piece of legislation aimed at curbing the market dominance of ...
When an iPad running iPadOS 19 is connected to a Magic Keyboard, a macOS-like menu bar will appear on the screen, according to the leaker Majin Bu.
This change would further blur the lines between the iPad and the Mac. Bloomberg's Mark Gurman previously claimed that iPadOS 19 will be "more like macOS," with unspecified improvements to productivity, multitasking, and app window management,...
