iFixit Teardown of Samsung Galaxy Fold Reveals Likely Design Flaw

iFixit today published its teardown of Samsung's Galaxy Fold, offering more details on a potential flaw in the device, which has now been delayed following reports of several broken review units.

Essentially, it looks as though Samsung was so focused on perfecting the folding mechanism on the smartphone/tablet hybrid that it made a major oversight: providing adequate protection against the ingress of debris between the OLED screen and the chassis bezel.

ifixit galaxy fold teardown

To achieve the fold, the thin bezel that surrounds (and protects) the screen leaves a gap where the two halves meet... This 7 mm gap doesn't seem like a huge deal, but it leaves the display exposed—so should something accidentally enter, it's curtains for the screen. (Oops.)

When closed, the screen is protected—but the spine is flanked by massive gaps that our opening picks hop right into. These gaps are less likely to cause immediate screen damage, but will definitely attract dirt.

Many reviewers experienced multiple issues while testing the device, including a random bulge appearing on the display, as well as flickering and failing screens. In many cases, the issues were enough to make the $1,980 device completely unusable.

In a statement, Samsung said its initial findings from the inspection of reported issues on the display showed that they could be associated with impact on the top and bottom exposed areas of the hinge. It also said "substances" were found inside the device, which affected the display performance.

As iFixit notes, it will be interesting to see how folding designs manage to overcome these weaknesses in future - if indeed they have a future. Following Samsung, Huawei and Xiaomi revealed that they too will launch folding smartphones, and there are signs Apple is looking into the possibility of a foldable iPhone. Apple has filed several patent applications related to folding phones that variously fold inward, outward, and both inward and outward.

galaxy fold

Potential point of entry for debris ingress (Image: iFixit)

As for the Galaxy Fold, the months ahead look increasingly uncertain. One day after Samsung said it was delaying the launch of the hybrid handset, the company announced that it would be retrieving all Fold devices that were distributed to reviewers.

In an email to pre-order customers about the delayed launch, Samsung said that it will update customers with more specific shipping information in two weeks. "Your pre-order guarantees your place in the queue for this innovative technology," the company promised.

Popular Stories

iphone 16 display

iPhone 17's Scratch Resistant Anti-Reflective Display Coating Canceled

Monday April 28, 2025 12:48 pm PDT by
Apple may have canceled the super scratch resistant anti-reflective display coating that it planned to use for the iPhone 17 Pro models, according to a source with reliable information that spoke to MacRumors. Last spring, Weibo leaker Instant Digital suggested Apple was working on a new anti-reflective display layer that was more scratch resistant than the Ceramic Shield. We haven't heard...
apple watch ultra yellow

What's Next for the Apple Watch Ultra 3 and Apple Watch SE 3

Friday April 25, 2025 2:44 pm PDT by
This week marks the 10th anniversary of the Apple Watch, which launched on April 24, 2015. Yesterday, we recapped features rumored for the Apple Watch Series 11, but since 2015, the Apple Watch has also branched out into the Apple Watch Ultra and the Apple Watch SE, so we thought we'd take a look at what's next for those product lines, too. 2025 Apple Watch Ultra 3 Apple didn't update the...
iPhone 17 Air Pastel Feature

iPhone 17 Reaches Key Milestone Ahead of Mass Production

Monday April 28, 2025 8:44 am PDT by
Apple has completed Engineering Validation Testing (EVT) for at least one iPhone 17 model, according to a paywalled preview of an upcoming DigiTimes report. iPhone 17 Air mockup based on rumored design The EVT stage involves Apple testing iPhone 17 prototypes to ensure the hardware works as expected. There are still DVT (Design Validation Test) and PVT (Production Validation Test) stages to...
Beyond iPhone 13 Better Blue

20th Anniversary iPhone Likely to Be Made in China Due to 'Extraordinarily Complex' Design

Monday April 28, 2025 4:29 am PDT by
Apple will likely manufacture its 20th anniversary iPhone models in China, despite broader efforts to shift production to India, according to Bloomberg's Mark Gurman. In 2027, Apple is planning a "major shake-up" for the iPhone lineup to mark two decades since the original model launched. Gurman's previous reporting indicates the company will introduce a foldable iPhone alongside a "bold"...
iPhone 17 Air Pastel Feature

iPhone 17 Air Launching Later This Year With These 16 New Features

Thursday April 24, 2025 8:24 am PDT by
While the so-called "iPhone 17 Air" is not expected to launch until September, there are already plenty of rumors about the ultra-thin device. Overall, the iPhone 17 Air sounds like a mixed bag. While the device is expected to have an impressively thin and light design, rumors indicate it will have some compromises compared to iPhone 17 Pro models, including only a single rear camera, a...
iPhone 17 Pro Blue Feature Tighter Crop

iPhone 17 Pro Launching Later This Year With These 13 New Features

Wednesday April 23, 2025 8:31 am PDT by
While the iPhone 17 Pro and iPhone 17 Pro Max are not expected to launch until September, there are already plenty of rumors about the devices. Below, we recap key changes rumored for the iPhone 17 Pro models as of April 2025: Aluminum frame: iPhone 17 Pro models are rumored to have an aluminum frame, whereas the iPhone 15 Pro and iPhone 16 Pro models have a titanium frame, and the iPhone ...
iphone 17 air iphone 16 pro

iPhone 17 Air USB-C Port May Have This Unusual Design Quirk

Wednesday April 30, 2025 3:59 am PDT by
Apple is preparing to launch a dramatically thinner iPhone this September, and if recent leaks are anything to go by, the so-called iPhone 17 Air could boast one of the most radical design shifts in recent years. iPhone 17 Air dummy model alongside iPhone 16 Pro (credit: AppleTrack) At just 5.5mm thick (excluding a slightly raised camera bump), the 6.6-inch iPhone 17 Air is expected to become ...

Top Rated Comments

KmanOz Avatar
79 months ago
Samsung is so hell bent on being first to the market even so far as to release a product with serious design flaws TWICE. Maybe they should've used the battery from the exploding Note so the Fold could self destruct after a week of use and save everyone some time.
Score: 34 Votes (Like | Disagree)
44267547 Avatar
79 months ago
Kind of an unacceptable ‘flaw’ from a $2000 tech device. It Makes you wonder how much quality testing was completed on the Fold during the R&D phase. I don’t know that this entirely damages Samsung’s branding, but it doesn’t look good either for what they were calling the ‘future’.
Score: 31 Votes (Like | Disagree)
StellarVixen Avatar
79 months ago
6 years of research and development, and the result is this fiasco.


This is what you get for creating a solution in search of a problem. You get the problem, but not the one you intended to solve.
Score: 26 Votes (Like | Disagree)
calstanford Avatar
79 months ago
Why some posters are acting like Samsung realesed this to the public already?

It a good thing this and other faults were caught early.
Early? Are you serious? They were in full on launch mode for this thing to go live and had bloggers and tech writers inform them about their flaws. Their own product people didn't realise or were too afraid to speak up to their bosses. Their own QA is either non-existent or too afraid to raise issues.
Score: 26 Votes (Like | Disagree)
MacOH21 Avatar
79 months ago
This is what happens when Samsung has no one to copy.
Score: 22 Votes (Like | Disagree)
keysofanxiety Avatar
79 months ago
I guess the same argument could be made that the iPhone copies Samsung in some aspects, but in this respect, you have to give Samsung due credit for trying something new, even though it is a flawed product, which now it’s their responsibility to make it better moving forward.
Anybody can try something new and throw products against the wall to see what sticks. It takes more discipline to resist the urge to release something immediately and actually spend time honing the device to perfection.

Samsung shouldn’t be praised for making their consumers beta testers. We all know it’s just so they can have “we did it first” bragging rights if Apple ever release a foldable display device in future.
Score: 20 Votes (Like | Disagree)