Samsung Reveals Extent of Note7 Battery Fire Investigation

Samsung held a press conference on Monday in which it revealed the results of its internal investigation into why some of its Galaxy Note7 handsets set on fire. Last week, leaked reports confirmed the battery was to blame, but Samsung took pains today to explain the thoroughness of its investigation, which involved over 700 engineers and data gathered from testing 200,000 phones and 30,000 Note7 batteries.

In addition to enlisting the help of two independent testing labs, the Korean company built a large-scale test facility to automate different charging and discharging scenarios, which was able to replicate the failures of consumer handsets. Absolutely everything was examined, said Samsung, from hardware and software design, to manufacturing and logistics.

galaxy_note7-samsung_test_facility

Samsung's Note7 test facility.

Samsung said that two separate flaws were to blame for some batteries setting on fire in both original and replacement phones. The original Note7 battery had a design flaw in the top-right corner that was liable to short-circuit, while the batteries in replacement units were prone to combustion because of a welding defect. Some handsets were also missing insulation tape. For those interested, the company also released an infographic explaining the findings in more detail.

Going forward, Samsung said it was introducing an 8-point Battery Safety Check that includes additional inspection and testing. The firm also said it was improving training for all battery handlers across its assembly and shipping chains. In addition, it explained that more space would be allowed around the batteries in its handsets to protect them from impact-related failures, and said it would take steps to improve its battery diagnostic and controller software.

“I [hope] this serves as an opportunity to improve safety of lithium-ion not only for Samsung but for the entire industry,” Samsung mobile head DJ Koh told Recode, adding that Samsung takes responsibility for all components of the phone, including batteries made by other Samsung subsidiaries and those bought from outside companies.

Samsung confirmed that the changes would arrive in the forthcoming Galaxy S8, but told reporters not to expect its mid-cycle phone to make its usual appearance at the Mobile World Congress, held annually in February. No timeframe was given for the launch of the S8, suggesting Samsung is being careful not to put itself under undue pressure for its comeback after last year's Note7 debacle, which was said to be a result of the company trying to beat Apple's iPhone 7 to market.

Popular Stories

iPhone SE 4 Vertical Camera Feature

iPhone SE 4 Production Will Reportedly Begin Ramping Up in October

Tuesday July 23, 2024 2:00 pm PDT by
Following nearly two years of rumors about a fourth-generation iPhone SE, The Information today reported that Apple suppliers are finally planning to begin ramping up mass production of the device in October of this year. If accurate, that timeframe would mean that the next iPhone SE would not be announced alongside the iPhone 16 series in September, as expected. Instead, the report...
iPhone 17 Plus Feature

iPhone 17 Lineup Specs Detail Display Upgrade and New High-End Model

Monday July 22, 2024 4:33 am PDT by
Key details about the overall specifications of the iPhone 17 lineup have been shared by the leaker known as "Ice Universe," clarifying several important aspects of next year's devices. Reports in recent months have converged in agreement that Apple will discontinue the "Plus" iPhone model in 2025 while introducing an all-new iPhone 17 "Slim" model as an even more high-end option sitting...
Generic iPhone 17 Feature With Full Width Dynamic Island

Kuo: Ultra-Thin iPhone 17 to Feature A19 Chip, Single Rear Camera, Semi-Titanium Frame, and More

Wednesday July 24, 2024 9:06 am PDT by
Apple supply chain analyst Ming-Chi Kuo today shared alleged specifications for a new ultra-thin iPhone 17 model rumored to launch next year. Kuo expects the device to be equipped with a 6.6-inch display with a current-size Dynamic Island, a standard A19 chip rather than an A19 Pro chip, a single rear camera, and an Apple-designed 5G chip. He also expects the device to have a...
iPhone 16 Pro Sizes Feature

iPhone 16 Series Is Less Than Two Months Away: Everything We Know

Thursday July 25, 2024 5:43 am PDT by
Apple typically releases its new iPhone series around mid-September, which means we are about two months out from the launch of the iPhone 16. Like the iPhone 15 series, this year's lineup is expected to stick with four models – iPhone 16, iPhone 16 Plus, iPhone 16 Pro, and iPhone 16 Pro Max – although there are plenty of design differences and new features to take into account. To bring ...
icloud private relay outage

iCloud Private Relay Experiencing Outage

Thursday July 25, 2024 3:18 pm PDT by
Apple’s iCloud Private Relay service is down for some users, according to Apple’s System Status page. Apple says that the iCloud Private Relay service may be slow or unavailable. The outage started at 2:34 p.m. Eastern Time, but it does not appear to be affecting all iCloud users. Some impacted users are unable to browse the web without turning iCloud Private Relay off, while others are...

Top Rated Comments

Chicane-UK Avatar
98 months ago
Holy moly... that's a lot of phones on test! Have to admire Samsung for being so open and so thorough about this.
Score: 33 Votes (Like | Disagree)
steve62388 Avatar
98 months ago
It's good they are being pretty open about it. Not so good it happened in the first place. I wonder how many other manufacturers could have these problems?
Score: 29 Votes (Like | Disagree)
maflynn Avatar
98 months ago
I wonder if Apple would have been so open and transparent?
Doubtful - just looking at their secretive behavior.

I'm not a Galaxy fan, never owned one, but kudos to Samsung to doing the right thing, and pulling out all the stops. I think this a nice step in the right direction to rebuilding their reputation.
Score: 25 Votes (Like | Disagree)
44267547 Avatar
98 months ago
"The original Note7 battery had a design flaw in the top-right corner that was liable to short-circuit, while the batteries in replacement units were prone to combustion because of a welding defect. Some handsets were also missing insulation tape."

I think this article says it all. Samsung rushed the Note 7 and it's quality control suffered. Some of the devices for missing insulation tape is a tell tale sign this should have never happened and is unacceptable.

The biggest take away these other phone manufacturers can learn from Samsung's mistake, is to Put out a quality device, even if it means it's not going beat the other phone competitor first.
Score: 25 Votes (Like | Disagree)
kdarling Avatar
98 months ago
I think this article says it all. Samsung rushed the Note 7 and it's quality control suffered.
It doesn't mean that at all. Nobody tests phones for battery failures like this, certainly not on the scale that would've been necessary to find these relatively rare occurences ahead of time.

It only shows that mistakes happen. The key is how to address it. Samsung didn't act accordingly at first until the US government put a firmer note.

If you mean announcing a voluntary recall before the CPSC did, that's actually not unusual. Heck, Apple themselves have done the same thing before, but nobody made a big fuss over them doing it.

Holy moly... that's a lot of phones on test! Have to admire Samsung for being so open and so thorough about this.
That is definitely a lot of phones under test! Kudos for them building such a facility to figure things out.

I once helped design and build a rack to test the functionality of 100 touchscreen computers at a time, and we thought that was a lot :cool:

For comparison, remember this leaked photo of a casual iPhone 5C test rack at their factory, with just a few dozen production units under test at a time?



Attachment Image
Score: 21 Votes (Like | Disagree)
keysofanxiety Avatar
98 months ago
Holy moly... that's a lot of phones on test! Have to admire Samsung for being so open and so thorough about this.
I have to admire their balls to set up a facility like that. :D
Score: 20 Votes (Like | Disagree)