Samsung Reveals Extent of Note7 Battery Fire Investigation

Samsung held a press conference on Monday in which it revealed the results of its internal investigation into why some of its Galaxy Note7 handsets set on fire. Last week, leaked reports confirmed the battery was to blame, but Samsung took pains today to explain the thoroughness of its investigation, which involved over 700 engineers and data gathered from testing 200,000 phones and 30,000 Note7 batteries.

In addition to enlisting the help of two independent testing labs, the Korean company built a large-scale test facility to automate different charging and discharging scenarios, which was able to replicate the failures of consumer handsets. Absolutely everything was examined, said Samsung, from hardware and software design, to manufacturing and logistics.

galaxy_note7-samsung_test_facility

Samsung's Note7 test facility.

Samsung said that two separate flaws were to blame for some batteries setting on fire in both original and replacement phones. The original Note7 battery had a design flaw in the top-right corner that was liable to short-circuit, while the batteries in replacement units were prone to combustion because of a welding defect. Some handsets were also missing insulation tape. For those interested, the company also released an infographic explaining the findings in more detail.

Going forward, Samsung said it was introducing an 8-point Battery Safety Check that includes additional inspection and testing. The firm also said it was improving training for all battery handlers across its assembly and shipping chains. In addition, it explained that more space would be allowed around the batteries in its handsets to protect them from impact-related failures, and said it would take steps to improve its battery diagnostic and controller software.

“I [hope] this serves as an opportunity to improve safety of lithium-ion not only for Samsung but for the entire industry,” Samsung mobile head DJ Koh told Recode, adding that Samsung takes responsibility for all components of the phone, including batteries made by other Samsung subsidiaries and those bought from outside companies.

Samsung confirmed that the changes would arrive in the forthcoming Galaxy S8, but told reporters not to expect its mid-cycle phone to make its usual appearance at the Mobile World Congress, held annually in February. No timeframe was given for the launch of the S8, suggesting Samsung is being careful not to put itself under undue pressure for its comeback after last year's Note7 debacle, which was said to be a result of the company trying to beat Apple's iPhone 7 to market.

Popular Stories

apple oct 2024 mac tease

Apple Expected to Announce These Two to Three Products 'This Week'

Sunday October 12, 2025 7:05 am PDT by
Apple plans to announce new products "this week," according to Bloomberg's Mark Gurman. Apple's "Mac Your Calendars" teaser last October In his Power On newsletter today, Gurman said the products set to be updated this week include the iPad Pro, Vision Pro, and "likely" the base 14-inch MacBook Pro, with all three likely to receive a spec bump with Apple's next-generation M5 chip. Gurman...
iOS 26 Feature

Apple Preparing iOS 26.0.2 Update for iPhones

Saturday October 11, 2025 6:59 pm PDT by
Apple's software engineers are internally testing iOS 26.0.2, according to MacRumors logs, which have been a reliable indicator of upcoming iOS versions. iOS 26.0.2 will likely be a minor update that addresses bugs and/or security vulnerabilities, but we do not know any specific details yet. The update will likely be released within the next few weeks. Last month, Apple released iOS...
Apple TV Plus Feature 2 Magenta and Blue

Apple TV+ Being Rebranded as Apple TV

Monday October 13, 2025 8:25 am PDT by
Buried in its announcement about "F1: The Movie" making its streaming debut on December 12, Apple has also announced that Apple TV+ is being rebranded as simply Apple TV. A single line near the end of the press release states "Apple TV+ is now simply Apple TV, with a vibrant new identity," though Apple's website has yet to be updated with any changes, so we're unsure on the details of the...
iPhone 17 Pro Colors

iPhone 18 Pro Already Rumored to Have These 6 New Features

Saturday October 11, 2025 10:10 am PDT by
While the iPhone 18 Pro and iPhone 18 Pro Max are still nearly a year away, a handful of new features and changes have already been rumored for the devices. Below, we have recapped some of the early iPhone 18 Pro rumors so far. Smaller Dynamic Island The standard iPhone 18, iPhone 18 Pro, and iPhone 18 Pro Max will be equipped with a slightly smaller Dynamic Island, but the devices will...
10

Apple to Launch New Products Starting Next Week, Claims Dubious Leak [Updated]

Friday October 10, 2025 5:57 am PDT by
Update: the Naver account appears to be referencing a speculative post on X by Vadim Yuryev, dated October 6. The original article follows. Apple will announce new products through a series of press releases beginning as soon as next week, according to a dubious claim posted on the Korean blog Naver. The Naver blog account yeux1122, which aggregates rather than originates Apple...
All AirPods 2025

Apple Reportedly Working on New AirPods Pro, AirPods 5, and H3 Chip

Sunday October 12, 2025 9:24 am PDT by
After releasing AirPods Pro 3 last month, Apple is already working on the next AirPods Pro, according to Bloomberg's Mark Gurman. It is unclear if the new AirPods Pro would be branded as AirPods Pro 4, or if they would be considered an updated version of AirPods Pro 3. Gurman did not take a position, opting to describe them as a "new version" of the "high-end in-ear buds." AirPods Pro 2...
Meta Ray Ban Glasses

Apple's Smart Glasses With In-Lens Display May Feature Two Modes

Sunday October 12, 2025 9:43 am PDT by
Apple's second-generation smart glasses with an in-lens display may have two modes, depending on which device they are connected to. Meta Ray-Bans without an in-lens display In his Power On newsletter today, Bloomberg's Mark Gurman said he was told a future version of Apple's smart glasses may be able to run a full version of the visionOS operating system when they are paired with a Mac, and...
clips app hands on thumb

Apple's Clips App Discontinued

Saturday October 11, 2025 9:06 am PDT by
Apple has essentially discontinued Clips, its video-editing app designed to allow users to combine video clips, images, and photos with voice-based titles, music, filters, and graphics to create enhanced videos that can be shared on social media sites. The app has been removed from the App Store, and a support document on Apple's site says that the app is no longer being updated and would no ...
apple vision pro orange

Vision Pro Future Uncertain as All Headset Development Is Seemingly Paused

Saturday October 11, 2025 1:00 am PDT by
Recent reports suggest that there are now no redesigned Apple Vision headsets in active development, with the company's focus pivoting decisively to smart glasses. When Apple announced the Vision Pro in mid-2023, it described the device as the dawn of "spatial computing," a new paradigm that would eventually rival the iPhone in importance. With a $3,499 starting price, intricate design and...

Top Rated Comments

Chicane-UK Avatar
114 months ago
Holy moly... that's a lot of phones on test! Have to admire Samsung for being so open and so thorough about this.
Score: 33 Votes (Like | Disagree)
steve62388 Avatar
114 months ago
It's good they are being pretty open about it. Not so good it happened in the first place. I wonder how many other manufacturers could have these problems?
Score: 29 Votes (Like | Disagree)
maflynn Avatar
114 months ago
I wonder if Apple would have been so open and transparent?
Doubtful - just looking at their secretive behavior.

I'm not a Galaxy fan, never owned one, but kudos to Samsung to doing the right thing, and pulling out all the stops. I think this a nice step in the right direction to rebuilding their reputation.
Score: 25 Votes (Like | Disagree)
44267547 Avatar
114 months ago
"The original Note7 battery had a design flaw in the top-right corner that was liable to short-circuit, while the batteries in replacement units were prone to combustion because of a welding defect. Some handsets were also missing insulation tape."

I think this article says it all. Samsung rushed the Note 7 and it's quality control suffered. Some of the devices for missing insulation tape is a tell tale sign this should have never happened and is unacceptable.

The biggest take away these other phone manufacturers can learn from Samsung's mistake, is to Put out a quality device, even if it means it's not going beat the other phone competitor first.
Score: 25 Votes (Like | Disagree)
kdarling Avatar
114 months ago
I think this article says it all. Samsung rushed the Note 7 and it's quality control suffered.
It doesn't mean that at all. Nobody tests phones for battery failures like this, certainly not on the scale that would've been necessary to find these relatively rare occurences ahead of time.

It only shows that mistakes happen. The key is how to address it. Samsung didn't act accordingly at first until the US government put a firmer note.

If you mean announcing a voluntary recall before the CPSC did, that's actually not unusual. Heck, Apple themselves have done the same thing before, but nobody made a big fuss over them doing it.

Holy moly... that's a lot of phones on test! Have to admire Samsung for being so open and so thorough about this.
That is definitely a lot of phones under test! Kudos for them building such a facility to figure things out.

I once helped design and build a rack to test the functionality of 100 touchscreen computers at a time, and we thought that was a lot :cool:

For comparison, remember this leaked photo of a casual iPhone 5C test rack at their factory, with just a few dozen production units under test at a time?



Attachment Image
Score: 21 Votes (Like | Disagree)
keysofanxiety Avatar
114 months ago
Holy moly... that's a lot of phones on test! Have to admire Samsung for being so open and so thorough about this.
I have to admire their balls to set up a facility like that. :D
Score: 20 Votes (Like | Disagree)