Samsung Reveals Extent of Note7 Battery Fire Investigation

Samsung held a press conference on Monday in which it revealed the results of its internal investigation into why some of its Galaxy Note7 handsets set on fire. Last week, leaked reports confirmed the battery was to blame, but Samsung took pains today to explain the thoroughness of its investigation, which involved over 700 engineers and data gathered from testing 200,000 phones and 30,000 Note7 batteries.

In addition to enlisting the help of two independent testing labs, the Korean company built a large-scale test facility to automate different charging and discharging scenarios, which was able to replicate the failures of consumer handsets. Absolutely everything was examined, said Samsung, from hardware and software design, to manufacturing and logistics.

galaxy_note7-samsung_test_facility

Samsung's Note7 test facility.

Samsung said that two separate flaws were to blame for some batteries setting on fire in both original and replacement phones. The original Note7 battery had a design flaw in the top-right corner that was liable to short-circuit, while the batteries in replacement units were prone to combustion because of a welding defect. Some handsets were also missing insulation tape. For those interested, the company also released an infographic explaining the findings in more detail.

Going forward, Samsung said it was introducing an 8-point Battery Safety Check that includes additional inspection and testing. The firm also said it was improving training for all battery handlers across its assembly and shipping chains. In addition, it explained that more space would be allowed around the batteries in its handsets to protect them from impact-related failures, and said it would take steps to improve its battery diagnostic and controller software.

“I [hope] this serves as an opportunity to improve safety of lithium-ion not only for Samsung but for the entire industry,” Samsung mobile head DJ Koh told Recode, adding that Samsung takes responsibility for all components of the phone, including batteries made by other Samsung subsidiaries and those bought from outside companies.

Samsung confirmed that the changes would arrive in the forthcoming Galaxy S8, but told reporters not to expect its mid-cycle phone to make its usual appearance at the Mobile World Congress, held annually in February. No timeframe was given for the launch of the S8, suggesting Samsung is being careful not to put itself under undue pressure for its comeback after last year's Note7 debacle, which was said to be a result of the company trying to beat Apple's iPhone 7 to market.

Popular Stories

AirPods Pro Firmware Feature

Apple Releases New Firmware for AirPods Pro 2, AirPods Pro 3, and AirPods 4

Thursday November 13, 2025 11:35 am PST by
Apple today released new firmware designed for the AirPods Pro 3, the AirPods 4, and the prior-generation AirPods Pro 2. The AirPods Pro 3 firmware is 8B25, while the AirPods Pro 2 and AirPods 4 firmware is 8B21, all up from the prior 8A358 firmware released in October. There's no word on what's include in the updated firmware, but the AirPods Pro 2, AirPods 4 with ANC, and AirPods Pro 3...
iPhone Pocket Short

iPhone Pocket Now Available to Order, But Already Selling Out

Friday November 14, 2025 6:20 am PST by
Apple recently teamed up with Japanese fashion brand ISSEY MIYAKE to create the iPhone Pocket, a limited-edition knitted accessory designed to carry an iPhone. iPhone Pocket is available to order on Apple's online store starting today, in the United States, France, China, Italy, Japan, Singapore, South Korea, and the United Kingdom. However, it is already completely sold out in the United...
CarPlay Pinned Messages

iOS 26.2 Adds New CarPlay Setting

Thursday November 13, 2025 6:48 am PST by
iOS 26 extended pinned conversations in the Messages app to CarPlay, for quick access to your most frequent chats. However, some drivers may prefer the classic view with a list of individual conversations only, and Apple now lets users choose. Apple released the second beta of iOS 26.2 this week, and it introduces a new CarPlay setting for turning off pinned conversations in the Messages...
tvOS 26 Profiles

tvOS 26.2 Adds a Useful New Feature to Your Apple TV

Friday November 14, 2025 10:02 am PST by
Starting with the upcoming tvOS 26.2 update, currently in beta, additional profiles created on the Apple TV no longer require their own Apple Account. In the Settings app on the Apple TV, under Profiles and Accounts, anyone can create a new profile by simply entering a name and indicating whether the profile is for a kid. The profile will be associated with the primary user's Apple Account,...
Tim Cook WWDC 2018

Report: Tim Cook to Step Down as Apple CEO 'as Soon as Next Year'

Saturday November 15, 2025 2:40 pm PST by
Apple is preparing for Tim Cook to step down as CEO of the company "as soon as next year," according to the Financial Times. The company's board of directors and senior executives "recently intensified preparations for Cook to hand over the reins," the report said. While the report said that Apple is unlikely to name a new CEO before its next earnings report in late January, it went on to ...
apple silicon mac lineup 2024 feature purple m5

Apple's 2026 Mac Plans

Friday November 14, 2025 3:23 pm PST by
Most of Apple's Macs are slated to get M5 chips across 2026, and there's a possibility we'll even see the first M6 chips toward the end of the year. Updates are planned for everything from the MacBook Air to the Mac Studio. MacBook Air (Early 2026) The MacBook Air will be one of the first Macs to get a 2026 refresh, with an update planned for the first few months of the year. The MacBook...
walmart new ornametns

Walmart Black Friday Deals Begin Today With Low Prices on Headphones, TVs, and More

Friday November 14, 2025 7:55 am PST by
Walmart's Black Friday sale has officially kicked off today, with an online shopping event that's also seeing some matching deals in retail locations. There are quite a few major discounts in this sale, including savings on headphones, TVs, and more. Note: MacRumors is an affiliate partner with Walmart. When you click a link and make a purchase, we may receive a small payment, which helps us...
best early black friday deals

Best Black Friday Apple Deals Live Now - Save on AirPods, iPads, and Apple Watches

Saturday November 15, 2025 1:45 pm PST by
We're officially in the month of Black Friday, which will take place on Friday, November 28 in 2025. As always, this will be the best time of the year to shop for great deals, including popular Apple products like AirPods, iPad, Apple Watch, and more. In this article, the majority of the discounts will be found on Amazon. Note: MacRumors is an affiliate partner with some of these vendors. When ...
iOS 26

iOS 26.2 Available Next Month With These 8 New Features

Tuesday November 11, 2025 9:48 am PST by
Apple released the first iOS 26.2 beta last week. The upcoming update includes a handful of new features and changes on the iPhone, including a new Liquid Glass slider for the Lock Screen's clock, offline lyrics in Apple Music, and more. In a recent press release, Apple confirmed that iOS 26.2 will be released to all users in December, but it did not provide a specific release date....
homepod mini thumb feature

New HomePod Mini, Apple TV, and AirTag Were Expected This Year — Where Are They?

Wednesday November 12, 2025 11:42 am PST by
While it was rumored that Apple planned to release new versions of the HomePod mini, Apple TV, and AirTag this year, it is no longer clear if that will still happen. Back in January, Bloomberg's Mark Gurman said Apple planned to release new HomePod mini and Apple TV models "toward the end of the year," while he at one point expected a new AirTag to launch "around the middle of 2025." Yet,...

Top Rated Comments

Chicane-UK Avatar
115 months ago
Holy moly... that's a lot of phones on test! Have to admire Samsung for being so open and so thorough about this.
Score: 33 Votes (Like | Disagree)
steve62388 Avatar
115 months ago
It's good they are being pretty open about it. Not so good it happened in the first place. I wonder how many other manufacturers could have these problems?
Score: 29 Votes (Like | Disagree)
maflynn Avatar
115 months ago
I wonder if Apple would have been so open and transparent?
Doubtful - just looking at their secretive behavior.

I'm not a Galaxy fan, never owned one, but kudos to Samsung to doing the right thing, and pulling out all the stops. I think this a nice step in the right direction to rebuilding their reputation.
Score: 25 Votes (Like | Disagree)
44267547 Avatar
115 months ago
"The original Note7 battery had a design flaw in the top-right corner that was liable to short-circuit, while the batteries in replacement units were prone to combustion because of a welding defect. Some handsets were also missing insulation tape."

I think this article says it all. Samsung rushed the Note 7 and it's quality control suffered. Some of the devices for missing insulation tape is a tell tale sign this should have never happened and is unacceptable.

The biggest take away these other phone manufacturers can learn from Samsung's mistake, is to Put out a quality device, even if it means it's not going beat the other phone competitor first.
Score: 25 Votes (Like | Disagree)
kdarling Avatar
115 months ago
I think this article says it all. Samsung rushed the Note 7 and it's quality control suffered.
It doesn't mean that at all. Nobody tests phones for battery failures like this, certainly not on the scale that would've been necessary to find these relatively rare occurences ahead of time.

It only shows that mistakes happen. The key is how to address it. Samsung didn't act accordingly at first until the US government put a firmer note.

If you mean announcing a voluntary recall before the CPSC did, that's actually not unusual. Heck, Apple themselves have done the same thing before, but nobody made a big fuss over them doing it.

Holy moly... that's a lot of phones on test! Have to admire Samsung for being so open and so thorough about this.
That is definitely a lot of phones under test! Kudos for them building such a facility to figure things out.

I once helped design and build a rack to test the functionality of 100 touchscreen computers at a time, and we thought that was a lot :cool:

For comparison, remember this leaked photo of a casual iPhone 5C test rack at their factory, with just a few dozen production units under test at a time?



Attachment Image
Score: 21 Votes (Like | Disagree)
keysofanxiety Avatar
115 months ago
Holy moly... that's a lot of phones on test! Have to admire Samsung for being so open and so thorough about this.
I have to admire their balls to set up a facility like that. :D
Score: 20 Votes (Like | Disagree)