AirPods Teardown Reveals Charging Case May Have Been Cause of Delay

iFixit today published a teardown of Apple's AirPods, uncovering the internal components of both the AirPods themselves, and the charging case that comes with the headphones. Throughout the teardown, iFixit discovered a "hot mess" of close knit components within each AirPod, along with a few "quality issues" within the charging case that may be the reason for the months-long delay of the wireless headphones.

Starting with the AirPods, iFixit separated the speaker portion of the pod from the rest of the device, comparing the tightly-packed internals to the Apple Watch teardown. Further investigating uncovered a miniature coaxial cable and two IR proximity sensors, which allow the AirPods to detect whenever they're inside an ear, and play/pause music accordingly.

airpods-teardown-1
Blocked by more glue and cables in the speaker portion of the AirPods, iFixit turned to the "stem" only to find "a waterfall of glue" inside the base section of the device. Just behind the metallic bottom area of each AirPod -- which provides the contact point for charging in the case -- the site uncovered the end of the battery cable underneath the wall of adhesive.

That shiny metal cap provides contact points for charging the AirPod, and surrounds the primary microphone. Hidden behind and within the torrent of glue, we spy the end of the battery cable.

If jamming complex components into a small form factor and sealing it with a copious amount of glue were a game, Apple would be winning.

Cutting open the AirPods completely, iFixit eventually separated the antenna from the battery, theorizing that the "hanging boom is for more than just balance—it's also to improve reception." The earpiece of each AirPod is a 93 milliwatt hour battery, "equivalent to a little over 1% of the charge capacity in an iPhone 7."

Although the site could extract some basic components of the charging case without total destruction -- including the status LED -- it eventually had to resort to using a rotary saw in order to get behind the "impenetrable" shell. Discovered underneath was the case's battery, a 1.52 watt hour lithium-polymer cell that's around 16 times the power capacity of a single AirPod. iFixit equates this to around eight full recharges of the AirPods within the charging case.

airpods-teardown-3
iFixit took a few x-ray shots of the charging case's internals, and found "quality issues" within the chip's solder joints. A few empty spaces can be seen, referred to as "voiding," which iFixit said "could be evidence of low quality standards, or a rushed product release." This suggests that the source of the AirPods' delay was with the charging case and not with the AirPods.

The repairability score of the AirPods was ultimately rated at a lowest-possible 0/10, thanks to the copious use of glue as a fastener within most of the components of the AirPods, and the case's resistant outer shell.

Check out the rest of iFixit's teardown to see more internal exploration of the charging case's sync button, lightning connector, and a few more x-ray images of both the case and the AirPods.

Related Roundup: AirPods 4
Buyer's Guide: AirPods (Neutral)
Related Forum: AirPods

Popular Stories

iOS 26 Battery Glass Feature

iPhone 16 Pro Max 80% Charge Limit: One Year Later, Was It Worth It?

Wednesday September 24, 2025 3:58 pm PDT by
With the iPhone 15 series, I did an experiment and kept my iPhone's Charge Limit set at 80 percent for an entire year. It provided an interesting look at the impact of charge limits on battery longevity, so I decided to repeat it for the iPhone 16 line. Since September 2024, my iPhone 16 Pro Max has been limited to an 80 percent charge, with no cheating. As of today, my battery's maximum...
AirPods Pro 3 Newsroom

Apple's 'Back to School' Offer Ends Soon, Now Applies to AirPods Pro 3

Wednesday September 24, 2025 7:20 am PDT by
Apple's annual "Back to School" promotion for students ends soon, so act fast if you want to score free AirPods with the purchase of an eligible new Mac or iPad. Until Tuesday, September 30, college students and qualifying educational staff in the U.S. can receive free AirPods 4 with Active Noise Cancellation when they purchase an eligible new Mac or iPad from Apple. This is a $179 value. ...
iphone 17 pro dark blue 1

Apple Blames In-Store MagSafe Chargers for iPhone 17 Pro Display Model Scratches

Wednesday September 24, 2025 10:22 am PDT by
The marks on the iPhone 17 Pro models that people have noticed at Apple retail stores are caused by the chargers that Apple uses, Apple confirmed today. Apple told 9to5Mac that worn MagSafe charging stands in stores are causing marks on the iPhone 17 Pro and iPhone 17 Pro Max. Apple says that the marks are not scratches, and are instead material transfer from the stand to the phone. The...
iPhone 17 Pro Colors

Skipped the iPhone 17 Pro? Here's What is Rumored for iPhone 18 Pro

Tuesday September 23, 2025 8:55 am PDT by
While the iPhone 18 Pro and iPhone 18 Pro Max are still a year away, there are already a few rumors about the devices that offer an early look ahead. Below, we have recapped some of the early iPhone 18 Pro rumors so far. This story was published previously, and it has been updated to reflect the latest rumors. Many early rumors prove to be true, but nothing is confirmed yet, and Apple's...
iOS 26

Everything New in iOS 26.1 Beta 1

Monday September 22, 2025 12:44 pm PDT by
Apple released the first beta of iOS 26.1 today, just a week after launching iOS 26. iOS 26.1 mainly adds new languages to Apple Intelligence, but there are a few other features that are worth knowing about. New Apple Intelligence Languages Apple Intelligence is now available in Danish, Dutch, Norwegian, Portuguese (Portugal), Swedish, Turkish, Chinese (Traditional), and Vietnamese. AirPo...
ios 26 digital id passport wallet

Apple Confirms iOS 26 Wallet Passport Feature is Coming in 2025

Tuesday September 23, 2025 1:06 pm PDT by
Digital ID, the iOS 26 feature that lets U.S. passport holders add their passports to the Wallet app, is coming later in 2025, Apple confirmed today. Apple updated the release timing wording of Digital ID on its iOS 26 features page. "Digital ID will be coming later this year with US passports only," it reads. Prior to today, the footnote for the feature said "Digital ID will be available ...
iPhone 17 Pro USB C Port

iPhone 17 Pro Max's USB-C Charging Speeds Tested With Apple Chargers

Monday September 22, 2025 7:29 am PDT by
The website ChargerLAB has tested the iPhone 17 Pro Max's USB-C charging speeds with a variety of Apple's chargers, from 18W to 140W. The device reached a peak charging speed of around 36W with the following Apple chargers:40W Dynamic Power Adapter with 60W Max 61W USB-C Power Adapter 67W USB-C Power Adapter 70W USB-C Power Adapter 96W USB-C Power Adapter 140W USB-C Power AdapterFor...
apple tv 4k new orange

Next Apple TV Expected to Launch This Year With These New Features

Monday September 22, 2025 10:00 am PDT by
The next Apple TV is expected to be released later this year, and a handful of new features and changes have been rumored for the device. Below, we recap what to expect from the next Apple TV, according to rumors. Likely Features N1 Chip With Wi-Fi 7 Last year, Bloomberg's Mark Gurman said the next Apple TV would be equipped with Apple's own combined Wi-Fi and Bluetooth chip, which is...
50 New Features and Changes Worth Checking Out in macOS Tahoe

50 New macOS Tahoe Features and Changes Worth Checking Out

Wednesday September 24, 2025 8:43 am PDT by
Apple this month released macOS Tahoe, the latest version of the company's Mac operating system. ‌macOS Tahoe 26 adopts Apple's new Liquid Glass design along with new customizations, a new Phone app, and updated capabilities across the platform. In this article, we've selected 50 new features and lesser-known changes that are worth checking out if you're upgrading. What do you think of...

Top Rated Comments

A MacBook lover Avatar
115 months ago
Oh boy, here come some fun comments
Score: 19 Votes (Like | Disagree)
69Mustang Avatar
114 months ago
Normally, I'm against the glue/solder everything to within an inch of it's life. In the case of the AirPods, I think it was the best move made by Apple. The water resistance of these things is... well, pretty damn incredible. Imo, the glue is a functional part of the AirPods. I don't even like BT headphones and like the look of the AirPods even less. They're ugly as sin to me. But the construction is supremely impressive. Hat Tip to 9to5Mac. Here's what I'm rambling about:
Score: 19 Votes (Like | Disagree)
Dave245 Avatar
115 months ago
Oh brilliant here comes all the negative comments :rolleyes:
Score: 18 Votes (Like | Disagree)
gnipgnop Avatar
114 months ago
iFixit certainly does a lot of editorializing and speculation regarding Apple products. A single unit with "voiding" in the solder doesn't really provide much evidence of anything regarding the delay.
Score: 18 Votes (Like | Disagree)
profets Avatar
115 months ago
Pretty intense how much is stuffed into these devices.
Score: 15 Votes (Like | Disagree)
carrrrrlos Avatar
114 months ago
$160 seems excessive for glue sticks.
Score: 14 Votes (Like | Disagree)