Apple Returns 5-8 Million Defective iPhones to Foxconn?

iphone_5_lteAccording to reports over the weekend from China Business [Google translation] and China Times [Google translation], Apple last month returned at least five million and perhaps as many as eight million iPhones to manufacturing partner Foxconn due to defects in either appearance or operation.

The reports indicate that it will cost Foxconn roughly 200 yuan ($32) per device to correct the issues with the defective iPhones, resulting in a charge of as much as 1.6 billion yuan ($259 million) to address the problem. It is unclear which iPhone models are affected by the issues, but Apple does not appear to be suffering from major shortages of any of its current devices.

The iPhone 5 suffered from quality control issues following its launch, with a number of customers complaining of scratches and other issues with their devices even right out of the box. Foxconn executives acknowledged that the iPhone 5 was a difficult device to assemble, with increased quality control standards contributing to production output below the company's goals.

As a result, it took Apple two and a half months to achieve supply-demand balance for the device, although the company was also pursuing its most aggressive worldwide rollout yet.

Related Forum: iPhone

Popular Stories

iOS 26

iOS 26.2 Coming Soon With These 8 New Features on Your iPhone

Thursday December 11, 2025 8:49 am PST by
Apple seeded the second iOS 26.2 Release Candidate to developers earlier this week, meaning the update will be released to the general public very soon. Apple confirmed iOS 26.2 would be released in December, but it did not provide a specific date. We expect the update to be released by early next week. iOS 26.2 includes a handful of new features and changes on the iPhone, such as a new...
Google maps feaure

Google Maps Quietly Added This Long-Overdue Feature for Drivers

Wednesday December 10, 2025 2:52 am PST by
Google Maps on iOS quietly gained a new feature recently that automatically recognizes where you've parked your vehicle and saves the location for you. Announced on LinkedIn by Rio Akasaka, Google Maps' senior product manager, the new feature auto-detects your parked location even if you don't use the parking pin function, saves it for up to 48 hours, and then automatically removes it once...
Foldable iPhone 2023 Feature 1

Apple to Make More Foldable iPhones Than Expected [Updated]

Tuesday December 9, 2025 9:59 am PST by
Apple has ordered 22 million OLED panels from Samsung Display for the first foldable iPhone, signaling a significantly larger production target than the display industry had previously anticipated, ET News reports. In the now-seemingly deleted report, ET News claimed that Samsung plans to mass-produce 11 million inward-folding OLED displays for Apple next year, as well as 11 million...
iOS 26

15 New Things Your iPhone Can Do in iOS 26.2

Friday December 5, 2025 9:40 am PST by
Apple is about to release iOS 26.2, the second major point update for iPhones since iOS 26 was rolled out in September, and there are at least 15 notable changes and improvements worth checking out. We've rounded them up below. Apple is expected to roll out iOS 26.2 to compatible devices sometime between December 8 and December 16. When the update drops, you can check Apple's servers for the ...
AirPods Pro Firmware Feature

Apple Releases New Firmware for AirPods Pro 2 and AirPods Pro 3

Thursday December 11, 2025 11:28 am PST by
Apple today released new firmware designed for the AirPods Pro 3 and the prior-generation AirPods Pro 2. The AirPods Pro 3 firmware is 8B30, up from 8B25, while the AirPods Pro 2 firmware is 8B28, up from 8B21. There's no word on what's include in the updated firmware, but the AirPods Pro 2 and AirPods Pro 3 are getting expanded support for Live Translation in the European Union in iOS...
AirTag 2 Mock Feature

Apple AirTag 2: Four New Features Found in iOS 26 Code

Thursday December 11, 2025 10:31 am PST by
The AirTag 2 will include a handful of new features that will improve tracking capabilities, according to a new report from Macworld. The site says that it was able to access an internal build of iOS 26, which includes references to multiple unreleased products. Here's what's supposedly coming: An improved pairing process, though no details were provided. AirTag pairing is already...
iOS 26

Apple Seeds Second iOS 26.2 Release Candidate to Developers and Public Beta Testers

Monday December 8, 2025 10:18 am PST by
Apple today seeded the second release candidate version of iOS 26.2 to developers and public beta testers, with the software coming one week after Apple seeded the first RC. The release candidate represents the final version iOS 26.2 that will be provided to the public if no further bugs are found. Registered developers and public beta testers can download the betas from the Settings app on...
iPhone 14 Pro Dynamic Island

iPhone 18 Pro Leak Adds New Evidence for Under-Display Face ID

Monday December 8, 2025 4:54 am PST by
Apple is actively testing under-screen Face ID for next year's iPhone 18 Pro models using a special "spliced micro-transparent glass" window built into the display, claims a Chinese leaker. According to "Smart Pikachu," a Weibo account that has previously shared accurate supply-chain details on Chinese Android hardware, Apple is testing the special glass as a way to let the TrueDepth...
ipad blue prime day

iPad 12 Rumored to Get iPhone 17's A19 Chip, Breaking Apple Tradition

Wednesday December 10, 2025 12:22 pm PST by
The next-generation low-cost iPad will use Apple's A19 chip, according to a report from Macworld. Macworld claims to have seen an "internal Apple code document" with information about the 2026 iPad lineup. Prior documentation discovered by MacRumors suggested that the iPad 12 would be equipped with an A18 chip, not an A19 chip. The A19 chip was just released this year in the iPhone 17, and...
studio display purple

Apple Studio Display 2 Code Hints at 120Hz ProMotion, HDR, A19 Chip

Thursday December 11, 2025 4:19 am PST by
Apple's next-generation Studio Display is expected to arrive early next year, and a new report allegedly provides a couple more details on the external monitor's capabilities. According to internal Apple code seen by Macworld, the new external display will feature a variable refresh rate capable of up to 120Hz – aka ProMotion – as well as support for HDR content. The current Studio...

Top Rated Comments

HarryKeogh Avatar
165 months ago
Apple Inc.: I'd like to return these 8 million iPhones.

Foxconn: What's the problem?

Apple Inc.: There's a tiny scratch on some of them, a dead pixel on others...y'know, it's just when you spend several billion dollars you want them perfect.

Foxconn: Gotcha, let me talk to the manager and we'll see what we can do.

10 minutes later...

Foxconn: We can't exchange them but how about a $300,000,000 iTunes gift card?
Score: 44 Votes (Like | Disagree)
orthorim Avatar
165 months ago
I mean, I'm glad that Apple takes the customer experience enough to force their suppliers to get things right, but still, how does stuff like this happen at this stage in the game? This story comes right on the heels of news that production difficulties were pushing the launch of the 5S back several months. If there are problems that significant for a minor phone upgrade, what happens with a complete redesign for the iPhone 6? Come on, Apple, get your house in order!

Maybe Apple should go back to cheap plastic phones, like the others?

Seriously Apple insists on pushing the envelope, and I'd say at times that's bordering on the obsessive... scratch that, it *is* obsessive in a way that a lot of customers probably can't relate. But they do it, and they have the best looking phone by a mile, so you can't really argue with it.

Like the story of the MacBook Pro webcam. The designers wanted a green camera light when the camera is on, but they didn't want to have an ugly hole when its off. They wanted the light to shine through the aluminum. Well aluminum isn't translucent - but you can make a hole in it so small that the eye cannot see it to get the same effect. All you need is lasers. So Apple bought lasers for over $200M so its manufacturing partners can shoot tiny holes in the aluminum housing so there is no hole visible in the case.

I am sure there's stories like this about the iPhone 5, too. It's what makes it feel, as one review described it, "like a piece of jewelry". Like it was not assembled but formed from a single piece. Like a monolith. And it makes these hard or impossible to copy. You may have noticed there is not a single competitor that makes a phone this small with that many features. Because they can't.

That's why the manufacturers have so many problems making them. Not at all unusual for Apple.
Score: 10 Votes (Like | Disagree)
AppleScruff1 Avatar
165 months ago
8 million defective phones returned and no supply problem created. Does this mean that sales aren't strong?
Score: 10 Votes (Like | Disagree)
mccldwll Avatar
165 months ago
I am glad I helped contribute towards this. I returned at least 30 iphone 5s. All had some sort of issue out of the box. I officially gave up and will be moving onto the Galaxy S4.


LOL. You have zero credibility. Here's an earlier post of your's (and that probably wasn't truthful either):

"Not true. Back in November I did exactly this. I think they let me get through at least 5 phones before saying no more. All had various issues from:
rattling sleep wake buttons
Crooked home..."
Score: 8 Votes (Like | Disagree)
rtomyj Avatar
165 months ago
The iPhone 5, beside the still un-understandable screen size decision, is a catastrophy.

I have a bump case, which is a failure in itself because it ads weight, size, and covers the iphone, and still there are many scratches on my iPhone 5.

Like many many people reporting it, my lock button is ****ed up (can't reach it since it's too low).

BUT the very worst is the so called "new more durable" cable and socket that is already ****ed as well, and I have to use a piece of paper for it to connect, only on one side (the other doesn't work anymore).

It goes without saying that I'm going to replace my iPhone, but I'm certainly not buying another one anymore, tired of this un-innovative, overpriced, piece of crap.

Here we have the vocal minority folks. Perfect example too. Firstly, I have a "perfect" iPhone 5 on my first try. The 16:9 screen is awkward at first but I really like it now. Second, you want a new phone but you don't like the weight a bump case adds to a very light phone? So your content with a heavier phone with a case on it just because its not Apple, right? Third, dropped my phone and guess what? Not a scratch (say what!). Use my lightning cable like crazy, with two devices and guess what? Not a nick on it (**** be cray cray!).

Finally, I had buddies ask me for phone advice. I gave them many options, iPhone, Droids, Windows, even BB. Why did they choose the iPhone. For the screen size, apps and many more things. How is Apple not innovating? Better question who is in your opinion, and why? Catch: first Google "Gimmick"
Score: 8 Votes (Like | Disagree)
GoCubsGo Avatar
165 months ago
"Apple Returns 5-8 Million Defective iPhones to Foxconn?"

Are you asking us or telling us? Yes, the rumor is they did return defective units according to a translated article from China Business. :D
Score: 8 Votes (Like | Disagree)