Apple Supplier Ramps Up Production of AirPods 2 Parts to Meet High Demand

The manufacturer of rigid-flex printed circuit boards (PCBs) used in Apple's AirPods 2 is ramping up production of the technology into early 2020 at least, despite rumors that Apple will launch two new AirPods models as early as this year with a different internal design.

airpodslight
DigiTimes reports that Apple supplier Unitech Printed Circuit Board still sees the rigid-flex PCB combination as the mainstream technology for truly wireless headphones, and will expand its production capacity in Taiwan by 25-30 percent in 2019 to meet increased demand from clients.

In contrast, Apple's two new AirPods models are expected to make use of SiP (system in package) technology, which will improve assembly yield rates, save internal space and reduce cost.

Apple analyst Ming-Chi Kuo forecasts that the two new models will likely go into mass production between the fourth quarter of 2019 and the first quarter of 2020.

Kuo has said one of the new AirPods models will feature an "all-new form factor design" and a "higher price" than the second-generation AirPods, which cost $159 with a standard charging case and $199 with a wireless charging case. The other model is expected to be a more iterative update to AirPods 2 with the same pricing.

In March 2019, Apple launched its second-generation AirPods powered by an Apple-designed H1 chip, enabling hands-free "Hey Siri" functionality and up to 50 percent more talk time compared to the original AirPods. The second-generation AirPods feature the same outward design as the original.

Bloomberg reported that Apple's third-generation AirPods will feature a new design and perhaps improved water resistance that will allow the AirPods to hold up to "splashes of water and rain."

The AirPods aren't likely to be entirely water resistant, however, and won't be able to be submerged in liquid. These third-generation AirPods are also rumored to include noise cancellation features and increase the distance that AirPods can be listened to away from an iPhone or iPad.

Samsung, Huawei, Sony and Google are all actively developing their own truly wireless headphones, many of which are expected to use the older rigid-flex PCB technology. Apple now dominates nearly 70 percent of the truly wireless headphone market, according to DigiTimes, suggesting Apple's adoption of the new SiP tech could give the company an even greater advantage over rivals as the market continues to grow.

Related Roundup: AirPods 4
Buyer's Guide: AirPods (Buy Now)
Related Forum: AirPods

Popular Stories

iphone 17 air iphone 16 pro

iPhone 17 Air USB-C Port May Have This Unusual Design Quirk

Wednesday April 30, 2025 3:59 am PDT by
Apple is preparing to launch a dramatically thinner iPhone this September, and if recent leaks are anything to go by, the so-called iPhone 17 Air could boast one of the most radical design shifts in recent years. iPhone 17 Air dummy model alongside iPhone 16 Pro (credit: AppleTrack) At just 5.5mm thick (excluding a slightly raised camera bump), the 6.6-inch iPhone 17 Air is expected to become ...
iphone 16 display

iPhone 17's Scratch Resistant Anti-Reflective Display Coating Canceled

Monday April 28, 2025 12:48 pm PDT by
Apple may have canceled the super scratch resistant anti-reflective display coating that it planned to use for the iPhone 17 Pro models, according to a source with reliable information that spoke to MacRumors. Last spring, Weibo leaker Instant Digital suggested Apple was working on a new anti-reflective display layer that was more scratch resistant than the Ceramic Shield. We haven't heard...
AirPods Pro 3 Mock Feature

AirPods Pro 3 Just Months Away – Here's What We Know

Tuesday April 29, 2025 1:30 am PDT by
Despite being more than two years old, Apple's AirPods Pro 2 still dominate the premium wireless‑earbud space, thanks to a potent mix of top‑tier audio, class‑leading noise cancellation, and Apple's habit of delivering major new features through software updates. With AirPods Pro 3 widely expected to arrive in 2025, prospective buyers now face a familiar dilemma: snap up the proven...
iPhone 17 Air Pastel Feature

iPhone 17 Reaches Key Milestone Ahead of Mass Production

Monday April 28, 2025 8:44 am PDT by
Apple has completed Engineering Validation Testing (EVT) for at least one iPhone 17 model, according to a paywalled preview of an upcoming DigiTimes report. iPhone 17 Air mockup based on rumored design The EVT stage involves Apple testing iPhone 17 prototypes to ensure the hardware works as expected. There are still DVT (Design Validation Test) and PVT (Production Validation Test) stages to...
apple watch ultra yellow

What's Next for the Apple Watch Ultra 3 and Apple Watch SE 3

Friday April 25, 2025 2:44 pm PDT by
This week marks the 10th anniversary of the Apple Watch, which launched on April 24, 2015. Yesterday, we recapped features rumored for the Apple Watch Series 11, but since 2015, the Apple Watch has also branched out into the Apple Watch Ultra and the Apple Watch SE, so we thought we'd take a look at what's next for those product lines, too. 2025 Apple Watch Ultra 3 Apple didn't update the...
iPhone 17 Pro on Desk Feature

All iPhone 17 Models Again Rumored to Feature 12GB of RAM

Tuesday April 29, 2025 3:36 am PDT by
All upcoming iPhone 17 models will come equipped with 12GB of RAM to support Apple Intelligence, according to the Weibo-based leaker Digital Chat Station. The claim from the Chinese leaker, who has sources within Apple's supply chain, comes a few days after industry analyst Ming-Chi Kuo said that the iPhone 17 Air, iPhone 17 Pro, and iPhone 17 Pro Max will all be equipped with 12GB of RAM. ...
iOS App Store General Feature JoeBlue

Epic Games Wins Major Victory as Apple is Ordered to Comply With App Store Anti-Steering Injunction [Updated]

Wednesday April 30, 2025 4:01 pm PDT by
In a victory for Epic Games, Apple was today found to be in violation of a 2021 injunction that required it to allow developers to direct customers to third-party purchase options on the web using in-app links. Judge Yvonne Gonzalez Rogers, who has been handling the Apple vs. Epic Games dispute for the last five years, said that Apple is in "willful violation" of the injunction she issued to ...
iphone 16 pro ghost hand

iPhone 18 to Use High Performance Six-Channel Memory, Claims Leaker

Tuesday April 29, 2025 7:00 am PDT by
Apple's iPhone 18 lineup will introduce a major leap in memory performance, according to new information shared today by Weibo-based leaker Digital Chat Station. Apple is reportedly planning to equip the 2026 models with a high-capacity six-channel LPDDR5X memory configuration, significantly upping the memory bandwidth for future AI features and multitasking. Expanding the memory bandwidth...

Top Rated Comments

The Game 161 Avatar
78 months ago
I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.
If they do last 2-3 years it’s still money well spent..they are incredible to use
Score: 15 Votes (Like | Disagree)
Abazigal Avatar
78 months ago
I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.
I shrugged and bought a new pair the day it was released.
Score: 11 Votes (Like | Disagree)
nikusak Avatar
78 months ago
I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.
Well just buy AirPods clones whose battery doesn’t degrade at all in 2,5 years and if it does the battery can be easily replaced.

No? Oh such don’t exist.

But hey let’s trash Apple anyway! Tim Cook must go!

If Apple increased AirPods volume by 5x they could contain a bigger multi cell battery and they would last. Maybe they could also add an SD card slot, headphone jack and MagSafe into them?

New York Times ran a piece a while ago, title was something along the lines “AirPods are great but they don’t last”.

The author didn’t, however, bother to list a single comparable wireless alternative which does last longer and/or which offers replaceable batteries.
Score: 6 Votes (Like | Disagree)
StellarVixen Avatar
78 months ago
As people before said "there are no AirPods competitors". Amazing, one of the best products Apple released in a while. Since I got them, I never looked behind. Goodbye, cables.
Score: 5 Votes (Like | Disagree)
44267547 Avatar
78 months ago
I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.
Have you tried breaking down the daily cost of 2-2.5 years of usage? I’m willing to believe AirPods pay for themselves if you consider the excellent battery as it is. I’d say this product is highly successful for everything it’s offering, given the convenience and features included.
Score: 4 Votes (Like | Disagree)
44267547 Avatar
78 months ago
Many buyers are reporting as little as 10-20% play time after just a year of use..
I’m a first GEN Airpod owner from December 2016 when they launched. Now, it would probably be dependent on how frequently someone charges their AirPods, and not let them drain consistently on a regular basis. But I can tell you I still use my first GEN AirPods and I’ve had zero issues with the battery, it’s all about maintenance being a factor.
Score: 3 Votes (Like | Disagree)