Apple Supplier Ramps Up Production of AirPods 2 Parts to Meet High Demand

The manufacturer of rigid-flex printed circuit boards (PCBs) used in Apple's AirPods 2 is ramping up production of the technology into early 2020 at least, despite rumors that Apple will launch two new AirPods models as early as this year with a different internal design.

airpodslight
DigiTimes reports that Apple supplier Unitech Printed Circuit Board still sees the rigid-flex PCB combination as the mainstream technology for truly wireless headphones, and will expand its production capacity in Taiwan by 25-30 percent in 2019 to meet increased demand from clients.

In contrast, Apple's two new AirPods models are expected to make use of SiP (system in package) technology, which will improve assembly yield rates, save internal space and reduce cost.

Apple analyst Ming-Chi Kuo forecasts that the two new models will likely go into mass production between the fourth quarter of 2019 and the first quarter of 2020.

Kuo has said one of the new AirPods models will feature an "all-new form factor design" and a "higher price" than the second-generation AirPods, which cost $159 with a standard charging case and $199 with a wireless charging case. The other model is expected to be a more iterative update to AirPods 2 with the same pricing.

In March 2019, Apple launched its second-generation AirPods powered by an Apple-designed H1 chip, enabling hands-free "Hey Siri" functionality and up to 50 percent more talk time compared to the original AirPods. The second-generation AirPods feature the same outward design as the original.

Bloomberg reported that Apple's third-generation AirPods will feature a new design and perhaps improved water resistance that will allow the AirPods to hold up to "splashes of water and rain."

The AirPods aren't likely to be entirely water resistant, however, and won't be able to be submerged in liquid. These third-generation AirPods are also rumored to include noise cancellation features and increase the distance that AirPods can be listened to away from an iPhone or iPad.

Samsung, Huawei, Sony and Google are all actively developing their own truly wireless headphones, many of which are expected to use the older rigid-flex PCB technology. Apple now dominates nearly 70 percent of the truly wireless headphone market, according to DigiTimes, suggesting Apple's adoption of the new SiP tech could give the company an even greater advantage over rivals as the market continues to grow.

Related Roundup: AirPods 4
Buyer's Guide: AirPods (Neutral)
Related Forum: AirPods

Popular Stories

apple store down feature

Here's Why the Apple Store is Going Down

Thursday November 27, 2025 1:01 pm PST by
Apple's online store is going down for a few hours on a rolling country-by-country basis right now, but do not get your hopes up for new products. Apple takes its online store down for a few hours ahead of Black Friday every year to tease/prepare for its annual gift card offer with the purchase of select products. The store already went down and came back online in Australia and New Zealand, ...
iPhone Pocket Short

iPhone Pocket is Now Completely Sold Out Worldwide

Tuesday November 25, 2025 7:16 am PST by
Apple recently teamed up with Japanese fashion brand ISSEY MIYAKE to create the iPhone Pocket, a limited-edition knitted accessory designed to carry an iPhone. However, it is now completely sold out in all countries where it was released. iPhone Pocket became available to order on Apple's online store starting Friday, November 14, in the United States, France, China, Italy, Japan, Singapore, ...
New Intel Logo

Apple and Intel Rumored to Partner on Mac Chips Again in a New Way

Friday November 28, 2025 7:33 am PST by
While all Macs are now powered by Apple's custom-designed chips, a new rumor claims that Apple may rekindle its partnership with Intel, albeit in a new and limited way. Apple supply chain analyst Ming-Chi Kuo today said Intel is expected to begin shipping Apple's lowest-end M-series chip as early as mid-2027. Kuo said Apple plans to utilize Intel's 18A process, which is the "earliest...
streaming black friday 2025

Best Black Friday Streaming Deals - Save Big on Apple TV, Disney+, Hulu, and More

Thursday November 27, 2025 1:14 pm PST by
We've been focusing on deals on physical products over the past few weeks, but Black Friday is also a great time of year to purchase a streaming membership. Some of the biggest services have great discounts for new and select returning members this week, including Apple TV, Disney+, Hulu, Paramount+, Peacock, and more. Note: MacRumors is an affiliate partner with some of these vendors. When...
iphone air camera

iPhone Air Flop Sparks Industry Retreat From Ultra-Thin Phones

Thursday November 27, 2025 3:14 am PST by
Apple's disappointing iPhone Air sales are causing major Chinese mobile vendors to scrap or freeze their own ultra-thin phone projects, according to reports coming out of Asia. Since the ‌iPhone Air‌ launched in September, there have been reports of poor sales and manufacturing cuts, while Apple's supply chain has scaled back shipments and production. Apple supplier Foxconn has...
iphone black friday gold

The Best Black Friday iPhone Deals Still Available

Friday November 28, 2025 6:24 am PST by
Cellular carriers have always offered big savings on the newest iPhone models during the holidays, and Black Friday 2025 sales have kicked off at AT&T, Verizon, T-Mobile, and more. Right now we're tracking notable offers on the iPhone 17, iPhone 17 Pro, iPhone 17 Pro Max, and iPhone Air. For even more savings, keep an eye on older models during the holiday shopping season. Note: MacRumors is...
Apple Foldable Thumb

Foldable iPhone to Debut These Three Breakthrough Features

Tuesday November 25, 2025 7:09 am PST by
Apple's first foldable iPhone is expected to launch alongside the iPhone 18 Pro models in fall 2026, and it's shaping up to include three standout features that could set it apart from the competition. The book-style foldable will reportedly feature an industry-first 24-megapixel under-display camera built into the inner display, according to a recent JP Morgan equity research report. That...

Top Rated Comments

The Game 161 Avatar
86 months ago
I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.
If they do last 2-3 years it’s still money well spent..they are incredible to use
Score: 15 Votes (Like | Disagree)
Abazigal Avatar
86 months ago
I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.
I shrugged and bought a new pair the day it was released.
Score: 11 Votes (Like | Disagree)
nikusak Avatar
86 months ago
I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.
Well just buy AirPods clones whose battery doesn’t degrade at all in 2,5 years and if it does the battery can be easily replaced.

No? Oh such don’t exist.

But hey let’s trash Apple anyway! Tim Cook must go!

If Apple increased AirPods volume by 5x they could contain a bigger multi cell battery and they would last. Maybe they could also add an SD card slot, headphone jack and MagSafe into them?

New York Times ran a piece a while ago, title was something along the lines “AirPods are great but they don’t last”.

The author didn’t, however, bother to list a single comparable wireless alternative which does last longer and/or which offers replaceable batteries.
Score: 6 Votes (Like | Disagree)
StellarVixen Avatar
86 months ago
As people before said "there are no AirPods competitors". Amazing, one of the best products Apple released in a while. Since I got them, I never looked behind. Goodbye, cables.
Score: 5 Votes (Like | Disagree)
44267547 Avatar
86 months ago
I wonder how people will react when they realize their AirPods are disposable products that only last 2-2.5 years due to poor battery longevity and the cost of replacement is equivalent to buying a whole new pair.
Have you tried breaking down the daily cost of 2-2.5 years of usage? I’m willing to believe AirPods pay for themselves if you consider the excellent battery as it is. I’d say this product is highly successful for everything it’s offering, given the convenience and features included.
Score: 4 Votes (Like | Disagree)
44267547 Avatar
86 months ago
Many buyers are reporting as little as 10-20% play time after just a year of use..
I’m a first GEN Airpod owner from December 2016 when they launched. Now, it would probably be dependent on how frequently someone charges their AirPods, and not let them drain consistently on a regular basis. But I can tell you I still use my first GEN AirPods and I’ve had zero issues with the battery, it’s all about maintenance being a factor.
Score: 3 Votes (Like | Disagree)