40mm Apple Watch Series 5 Features New Battery Design, 10% More Capacity

A teardown of the 44mm Apple Watch Series 5 conducted by repair site iFixit found few design changes compared to the 44mm Apple Watch Series 4, but a subsequent teardown of the 40mm model has found some more significant design deviations.

The battery inside of the Apple Watch Series 5 has a new metal casing, likely constructed from aluminum, rather than the foil pouch that surrounds most lithium-ion batteries.

newapplewatchbatterydesign
Based on an Apple patent, iFixit suggests that the new metal casing is designed to be a more space-efficient method for sealing batteries. The size of the battery compartment in the Series 5 doesn't appear to have changed significantly over the Series 4 model, but the battery in the Series 5 offers 10 percent larger capacity than the Series 4 (0.944Wh vs. 0.858Wh).

Foil pouches feature a larger seal than the metal enclosure, so with the design change, Apple may have been able to use the space saved for a slightly larger battery.

newvsoldbatterydesignapplewatch

New battery design on left, old design on right

iFixit says that the metal casing also makes the battery physically stronger, which is ideal for repair purposes. An aluminum enclosure makes it more difficult to puncture during repairs.

The new design is limited to the 40mm Apple Watch Series 5 and was not seen in the 44mm Series 5 model. iFixit says that it's not clear why the updated design was used in one watch and not the other, but it could be that the smaller watch needed additional battery or Apple wanted a "low-key" way to test the design.

Related Roundup: Apple Watch Series 9
Buyer's Guide: Apple Watch (Neutral)

Top Rated Comments

benshive Avatar
59 months ago

Personally don’t like the always on display. I would’ve upgraded if it had the normal display but bigger battery. I could get a couple of days out of a charge.
You can turn off the always on display.
Score: 15 Votes (Like | Disagree)
IRockThat828pScreen Avatar
59 months ago

Dissecting the baby right after its born
^this dude has had an account longer than I've been alive
Score: 8 Votes (Like | Disagree)
Rorosbutt Avatar
59 months ago
Personally don’t like the always on display. I would’ve upgraded if it had the normal display but bigger battery. I could get a couple of days out of a charge.
Score: 5 Votes (Like | Disagree)
44267547 Avatar
59 months ago

Maybe this new design will help pave the way for a larger battery in series 6 models next year?
It’s not the battery needs to become ‘larger’, it’s the efficiency of the chip and eventually Apple adopting micro LED, which will also help improve the battery life significantly.
Score: 5 Votes (Like | Disagree)
CarpalMac Avatar
59 months ago
This would never have been allowed if Jonny was still [S]alive[/S] popping into the office.

The watch would have been made thinner. Though, it is actually the one device Apple sells that could do with that!
Score: 4 Votes (Like | Disagree)
fmcshan Avatar
59 months ago
Maybe this new design will help pave the way for a longer lasting battery in series 6 models next year?
Score: 3 Votes (Like | Disagree)

Popular Stories

reset password request iphone

Warning: Apple Users Targeted in Phishing Attack Involving Rapid Password Reset Requests

Tuesday March 26, 2024 4:34 pm PDT by
Phishing attacks taking advantage of Apple's password reset feature have become increasingly common, according to a report from KrebsOnSecurity. Multiple Apple users have been targeted in an attack that bombards them with an endless stream of notifications or multi-factor authentication (MFA) messages in an attempt to cause panic so they'll respond favorably to social engineering. An...
iPhone Home Screen Gradient Blank Spaces 1

Sources: iOS 18 Lets Apps Be Placed Anywhere on Home Screen Grid

Sunday March 24, 2024 1:33 pm PDT by
iOS 18 will give iPhone users greater control over Home Screen app icon arrangement, according to sources familiar with the matter. While app icons will likely remain locked to an invisible grid system on the Home Screen, to ensure there is some uniformity, our sources say that users will be able to arrange icons more freely on iOS 18. For example, we expect that the update will introduce...
iPad Pro 2024 Landscape Camera Feature

New iPad Pro Again Rumored to Feature Landscape Front-Facing Camera

Monday March 25, 2024 5:43 am PDT by
The next-generation iPad Pro will feature a landscape-oriented front-facing camera for the first time, according to the Apple leaker known as "Instant Digital." Instant Digital reiterated the design change earlier today on Weibo with a simple accompanying 2D image. The post reveals that the entire TrueDepth camera array will move to the right side of the device, while the microphone will...
sonoma desktop wwdc

Apple Releases macOS Sonoma 14.4.1 With Fix for USB Hub Bug

Monday March 25, 2024 10:10 am PDT by
Apple today released macOS Sonoma 14.4.1, a minor update for the macOS Sonoma operating system that launched last September. macOS Sonoma 14.4.1 comes three weeks after macOS Sonoma 14.4. The ‌‌‌‌macOS Sonoma‌‌ 14.4‌.1 update can be downloaded for free on all eligible Macs using the Software Update section of System Settings. There's also a macOS 13.6.6 release for those who...
Generic iOS 18 Feature Purple

iOS 18 Will Finally Bring This Android Feature to iPhone

Monday March 25, 2024 6:42 am PDT by
iOS 18 will allow iPhone users to place app icons anywhere on the Home Screen grid, according to sources familiar with development of the software update. This basic feature has long been available on Android smartphones. While app icons will likely remain locked to an invisible grid system on the Home Screen, our sources said that users will be able to arrange icons more freely on iOS 18....
maxresdefault

Apple Announces WWDC 2024 Event for June 10 to 14

Tuesday March 26, 2024 10:02 am PDT by
Apple today announced that its 35th annual Worldwide Developers Conference is set to take place from Monday, June 10 to Friday, June 14. As with WWDC events since 2020, WWDC 2024 will be an online event that is open to all developers at no cost. Subscribe to the MacRumors YouTube channel for more videos. WWDC 2024 will include online sessions and labs so that developers can learn about new...
apple maps 3d feature

Apple Maps May Gain Custom Routes With iOS 18

Tuesday March 26, 2024 3:10 pm PDT by
Apple may be planning to add support for "custom routes" in Apple Maps in iOS 18, according to code reviewed by MacRumors. Apple Maps does not currently offer a way to input self-selected routes, with Maps users limited to Apple's pre-selected options, but that may change in iOS 18. Apple has pushed an iOS 18 file to its maps backend labeled "CustomRouteCreation." While not much is revealed...
iphone reasons to upgrade

Apple Outlines 'Reasons to Upgrade' Your iPhone on New Website

Monday March 25, 2024 12:53 pm PDT by
Apple today added a "Why Upgrade" section to its website, which is aimed at encouraging customers with older iPhones to upgrade to a newer model. The website allows customers to compare the iPhone 11, 11 Pro, 11 Pro Max, 12, 12 mini, 12 Pro, and 12 Pro Max to the iPhone 15, iPhone 15 Plus, iPhone 15 Pro, or iPhone 15 Pro Max. Each comparison shows what new features someone with an older...