Feasibility of New Solid Aluminum Manufacturing Process? - MacRumors
Skip to Content

Feasibility of New Solid Aluminum Manufacturing Process?

Businessweek spoke to some experts about the feasibility of the rumors that Apple will be introducing a new manufacturing process and bringing notebook manufacturing in-house.

iSuppli analyst Kevin Keller believes that while short term costs would rise, there could be a savings over time:

"If you're working with one single unit of metal, you're reducing a lot of the materials costs and also a lot of labor time on assembly"

If true, the results could "be unlike anything else on the market in appearance and design" with elimination of screws and seams. Still, it's unclear if Apple could overcome the fact that such a process is quite time-intensive, and scale it enough for laptop production.

As well, the possibility of Apple investing in its own factories to assemble notebooks is seen as a very expensive and risky move and there appears to be no current evidence that Apple has embarked on such a project.

"I'd be shocked if they started doing any of their own assembly," says Andy Hargreaves of Pacific Crest Securities in Portland, Ore. "That's the kind of drastic step that would hurt profits. I'm just not sure what the advantages would be."

Meanwhile, CNet's Adam Richardson, an industrial designer, dismisses some of the rumors claiming that Apple has been using both laser and waterjet methods for quite sometime. He reports that the process described by 9to5mac as applied to a notebook-sized device would be much more expensive than traditional manufacturing and feels it's "unlikely that it will literally be a hollowed out block of aluminum".

Related Forum: MacBook Neo

Popular Stories

Apple Wallet

iOS 27 Will Add Two New Apple Wallet Features to Your iPhone

Monday June 1, 2026 12:15 pm PDT by
Apple is set to unveil iOS 27 during its WWDC 2026 keynote on Monday, June 8, and the update will reportedly include two new Apple Wallet features. First, iOS 27 will reportedly let users create their own digital passes by scanning items like movie tickets, concert passes, and gym membership cards. Many apps already offer Apple Wallet passes, but now users will be able to create a custom...
HomePod mini and Apple TV Sage

New Apple TV and HomePod Mini Are 'Nearly Ready' to Launch, New Siri Remote Also Rumored

Sunday May 31, 2026 8:47 am PDT by
New models of the Apple TV 4K and HomePod mini are "nearly ready to go," according to the latest word from Bloomberg's Mark Gurman. Subscribe to the MacRumors YouTube channel for more videos. Both devices have been ready "for months," but Apple is holding off on launching them until the more personalized version of Siri is available, he said. "I am told the hardware for the next Apple TV...
Dynamic Island iPhone 18 Pro Feature

iPhone 18 Pro Battery Capacities Allegedly Leaked

Tuesday June 2, 2026 1:54 am PDT by
Battery capacities for Apple's upcoming iPhone 18 Pro have allegedly surfaced, and the numbers suggest only a modest increase over the iPhone 17 Pro. According to prolific Weibo-based leaker Digital Chat Station, Apple is testing the iPhone 18 Pro with different battery capacities for the China and U.S. versions of the device, similar to last year's iPhone 17 Pro models. The Chinese model is ...