Engineer Brings Functional USB-C Port to AirPods Pro

Hardware prototyping consultant Ken Pillonel has sought to address some of the AirPods Pro's repairability issues with a 3D-printed replacement casing and switching the Lightning charging port for a USB-C port.

airpods pro with usb c port ken pillonel
In his latest video, Pillonel highlighted that the AirPods Pro are not designed to be serviced or repaired since their charging case is not openable without damage to the device, effectively making them a disposable item. Repair specialists at iFixit gave Apple's first- and second-generation AirPods, as well the AirPods Pro, a repairability score of zero out of 10 because of this. Pillonel found that the AirPods Pro's charging case is easier to open than that of the standard AirPods, even if this is still not guaranteed without damage.

After developing a similar solution for the first- and second-generation AirPods, Pillonel sought to create a solution to give new life to unopenable AirPods Pro charging cases, which currently face inevitable obsolescence due to their three built-in batteries. Pillonel created a downloadable 3D-printed replacement casing (available on GitHub) to allow technicians to purposefully break open the existing case to gain access to the internals and make repairs.

Replacement batteries are available to buy online, but replacement Lightning ports cannot be purchased. This means that Lightning ports cannot be replaced when they break unless they are obtained from other AirPods charging cases, which is not always an option for technicians. To remedy this, Pillonel is now offering a ready-to-install replacement USB-C port with an integrated circuit for the AirPods Pro.


As a standard port, USB-C on the AirPods Pro increases the possibility of long-term repairability, Pillonel has suggested. Pillonel is also responsible for similar modifications that added a USB-C port to the iPhone and a Lightning port to a Samsung Galaxy A51.

EU legislation will force Apple to switch new AirPods models to USB-C from late 2024 and analyst Ming-Chi Kuo believes Apple could make the change sometime after releasing the first iPhone models with a USB-C port this year. Apple launched the Self Service Repair program last year as part of an effort to address some of the criticisms around the repairability of its devices, but questions remain around the sustainability of devices like AirPods.

Related Roundup: AirPods Pro 3
Tag: USB-C
Buyer's Guide: AirPods Pro (Buy Now)
Related Forum: AirPods

Popular Stories

iPhone Pocket Short

iPhone Pocket is Now Completely Sold Out Worldwide

Tuesday November 25, 2025 7:16 am PST by
Apple recently teamed up with Japanese fashion brand ISSEY MIYAKE to create the iPhone Pocket, a limited-edition knitted accessory designed to carry an iPhone. However, it is now completely sold out in all countries where it was released. iPhone Pocket became available to order on Apple's online store starting Friday, November 14, in the United States, France, China, Italy, Japan, Singapore, ...
Netflix Smaller 4

Netflix Kills Casting From Its Mobile App to Most Modern TVs

Monday December 1, 2025 4:36 am PST by
Netflix has quietly removed the ability to cast content from its mobile apps to most modern TVs and streaming devices, including newer Chromecast models and the Google TV Streamer. The change was first spotted by users on Reddit and confirmed in an updated Netflix support page (via Android Authority), which now states that the streaming service no longer supports casting from mobile devices...
Cyber Week Deals 2025

Best Cyber Week Apple Deals Include Big Discounts on AirPods, Apple Watch, and More

Sunday November 30, 2025 7:33 am PST by
Cyber Week is here, and you can find popular Apple products like AirPods, iPad, Apple Watch, and more at all-time low prices. In this article, the majority of the discounts will be found on Amazon. Note: MacRumors is an affiliate partner with some of these vendors. When you click a link and make a purchase, we may receive a small payment, which helps us keep the site running. Specifically,...
Sad Siri Feature

Apple AI Chief John Giannandrea Retiring After Siri Delays

Monday December 1, 2025 2:16 pm PST by
Apple AI chief John Giannandrea is stepping down from his position and retiring in spring 2026, Apple announced today. Giannandrea will serve as an advisor between now and 2026, with former Microsoft AI researcher Amar Subramanya set to take over as vice president of AI. Subramanya will report to Apple engineering chief Craig Federighi, and will lead Apple Foundation Models, ML research, and ...
studio display purple february

M5 iPad Pro Could Hint at New Studio Display Feature

Sunday November 30, 2025 10:30 am PST by
The updated specs of the M5 iPad Pro may point toward a major new feature for Apple's next-generation Studio Display expected in early 2026. Apple's latest iPad Pro debuted last month and contains one display-related change that stands out: it can now drive external monitors at up to 120Hz with Adaptive Sync. The feature should deliver lower latency, smoother motion, and fewer visual...
iOS 26

When Will Apple Release iOS 26.2?

Monday December 1, 2025 4:37 pm PST by
We're getting closer to the launch of the final major iOS update of the year, with Apple set to release iOS 26.2 in December. We've had three betas so far and are expecting a fourth beta or a release candidate this week, so a launch could follow as soon as next week. Past Launch Dates Apple's past iOS x.2 updates from the last few years have all happened right around the middle of the...
maxresdefault

iPhone Fold: Launch, Pricing, and What to Expect From Apple's Foldable

Monday December 1, 2025 3:00 am PST by
Apple is expected to launch a new foldable iPhone next year, based on multiple rumors and credible sources. The long-awaited device has been rumored for years now, but signs increasingly suggest that 2026 could indeed be the year that Apple releases its first foldable device. Subscribe to the MacRumors YouTube channel for more videos. Below, we've collated an updated set of key details that ...
New Intel Logo

Apple and Intel Rumored to Partner on Mac Chips Again in a New Way

Friday November 28, 2025 7:33 am PST by
While all Macs are now powered by Apple's custom-designed chips, a new rumor claims that Apple may rekindle its partnership with Intel, albeit in a new and limited way. Apple supply chain analyst Ming-Chi Kuo today said Intel is expected to begin shipping Apple's lowest-end M-series chip as early as mid-2027. Kuo said Apple plans to utilize Intel's 18A process, which is the "earliest...
iphone black friday gold

The Best Black Friday iPhone Deals Still Available

Friday November 28, 2025 6:24 am PST by
Cellular carriers have always offered big savings on the newest iPhone models during the holidays, and Black Friday 2025 sales have kicked off at AT&T, Verizon, T-Mobile, and more. Right now we're tracking notable offers on the iPhone 17, iPhone 17 Pro, iPhone 17 Pro Max, and iPhone Air. For even more savings, keep an eye on older models during the holiday shopping season. Note: MacRumors is...

Top Rated Comments

dantracht Avatar
37 months ago
Cool but man am I getting worn out from those YouTubers. Sick of their thumbnails, sick of the clickbait titles, sick of how vapid they all are. MR being one of the few exceptions. Love the MR show and their videos.
Score: 17 Votes (Like | Disagree)
Andronicus Avatar
37 months ago
I’m glad he fixed it. Here’s hoping apple fixes it soon.
Score: 9 Votes (Like | Disagree)
TheIguana Avatar
37 months ago
Neat project, but the pressure needs to stay on Apple. Lightning needs to go!
Score: 4 Votes (Like | Disagree)
sw1tcher Avatar
37 months ago

Seriously Apple, hire these people. Third parties and student engineers and programmers are doing a better job than you are at this point.
It's not that Apple doesn't have the talent to create serviceable AirPods. Apple doesn't want them to be because that means less repeat sales after the batteries wear out in 1-2 years.
Score: 4 Votes (Like | Disagree)
Rob__Mac Avatar
37 months ago
What a ridiculous state of affairs. Apple really need to dump lightning…
Score: 3 Votes (Like | Disagree)
TechnoMonk Avatar
37 months ago

Seriously Apple, hire these people. Third parties and student engineers and programmers are doing a better job than you are at this point.
Big difference between showing a concept to delivering a full fledged product. I am pretty sure Apple does lot more prototyping than YouTubers.
Score: 3 Votes (Like | Disagree)