Engineer Brings Functional USB-C Port to AirPods Pro

Hardware prototyping consultant Ken Pillonel has sought to address some of the AirPods Pro's repairability issues with a 3D-printed replacement casing and switching the Lightning charging port for a USB-C port.

airpods pro with usb c port ken pillonel
In his latest video, Pillonel highlighted that the AirPods Pro are not designed to be serviced or repaired since their charging case is not openable without damage to the device, effectively making them a disposable item. Repair specialists at iFixit gave Apple's first- and second-generation AirPods, as well the AirPods Pro, a repairability score of zero out of 10 because of this. Pillonel found that the AirPods Pro's charging case is easier to open than that of the standard AirPods, even if this is still not guaranteed without damage.

After developing a similar solution for the first- and second-generation AirPods, Pillonel sought to create a solution to give new life to unopenable AirPods Pro charging cases, which currently face inevitable obsolescence due to their three built-in batteries. Pillonel created a downloadable 3D-printed replacement casing (available on GitHub) to allow technicians to purposefully break open the existing case to gain access to the internals and make repairs.

Replacement batteries are available to buy online, but replacement Lightning ports cannot be purchased. This means that Lightning ports cannot be replaced when they break unless they are obtained from other AirPods charging cases, which is not always an option for technicians. To remedy this, Pillonel is now offering a ready-to-install replacement USB-C port with an integrated circuit for the AirPods Pro.


As a standard port, USB-C on the AirPods Pro increases the possibility of long-term repairability, Pillonel has suggested. Pillonel is also responsible for similar modifications that added a USB-C port to the iPhone and a Lightning port to a Samsung Galaxy A51.

EU legislation will force Apple to switch new AirPods models to USB-C from late 2024 and analyst Ming-Chi Kuo believes Apple could make the change sometime after releasing the first iPhone models with a USB-C port this year. Apple launched the Self Service Repair program last year as part of an effort to address some of the criticisms around the repairability of its devices, but questions remain around the sustainability of devices like AirPods.

Related Roundup: AirPods Pro 3
Tag: USB-C
Buyer's Guide: AirPods Pro (Buy Now)
Related Forum: AirPods

Popular Stories

iPhone 17 Pro and Air Feature

Two iPhone 17 Pro and iPhone Air Colors Appear to Scratch More Easily

Friday September 19, 2025 10:02 am PDT by
As reported by Bloomberg today, some of the new iPhone 17 Pro and iPhone Air models on display at Apple Stores today are already scratched and scuffed. French blog Consomac also reported on this topic. The scratches appear to be most prominent on models with darker finishes, including the iPhone 17 Pro and Pro Max in Deep Blue, and the iPhone Air in Space Black. Images Credit: Consoma ...
iOS 26

Everything New in iOS 26.1 Beta 1

Monday September 22, 2025 12:44 pm PDT by
Apple released the first beta of iOS 26.1 today, just a week after launching iOS 26. iOS 26.1 mainly adds new languages to Apple Intelligence, but there are a few other features that are worth knowing about. New Apple Intelligence Languages Apple Intelligence is now available in Danish, Dutch, Norwegian, Portuguese (Portugal), Swedish, Turkish, Chinese (Traditional), and Vietnamese. AirPo...
Apple Foldable Thumb

Foldable iPhone Like 'Two Titanium iPhone Airs' Joined at the Hinge

Monday September 22, 2025 2:16 am PDT by
Next year's rumored foldable iPhone will showcase an ultra-thin design resembling "two titanium iPhone Airs side-by-side," according to Bloomberg's Mark Gurman. Writing in the Q&A section of his latest Power On newsletter, Gurman says Apple's first foldable device will be "super thin and a design achievement," combining Apple's thinnest iPhone form factor with cutting-edge folding...
Apple Intelligence General Feature 2

iOS 26.1 Adds New Apple Intelligence Languages and Expands AirPods Live Translation

Monday September 22, 2025 11:15 am PDT by
With iOS 26.1, Apple Intelligence is gaining support for additional languages, including Danish, Dutch, Norwegian, Portuguese (Portugal), Swedish, Turkish, Chinese (Traditional), and Vietnamese. Apple announced plans to expand the languages that can be used with Apple Intelligence last year, and now the added language support is here. Apple Intelligence is now available in the following...
iPhone 17 Pro and Air N1 Feature

Some iPhone 17, iPhone 17 Pro, and iPhone Air Users Experiencing Intermittent Wi-Fi Issue

Monday September 22, 2025 8:44 am PDT by
Apple's latest iPhone models launched on Friday, and some early adopters of the devices are experiencing intermittent Wi-Fi issues. Affected customers say Wi-Fi connectivity periodically cuts out on the iPhone 17, iPhone 17 Pro, iPhone 17 Pro Max, and iPhone Air, with hundreds of comments about the issue posted across the MacRumors Forums, Reddit, and the Apple Support Community over the...
iOS 26

iOS 26.0.1 Coming Soon, Likely With iPhone Air and iPhone 17 Pro Fix

Thursday September 18, 2025 9:17 am PDT by
Apple is preparing to release iOS 26.0.1, according to a private account on X with a proven track record of sharing information about future iOS versions. The update will have a build number of 23A350, or similar, the account said. It is likely that iOS 26.0.1 will fix a camera-related bug on the new iPhone Air and iPhone 17 Pro models. In his iPhone Air review, CNN Underscored's Henry T. ...

Top Rated Comments

dantracht Avatar
34 months ago
Cool but man am I getting worn out from those YouTubers. Sick of their thumbnails, sick of the clickbait titles, sick of how vapid they all are. MR being one of the few exceptions. Love the MR show and their videos.
Score: 17 Votes (Like | Disagree)
Andronicus Avatar
34 months ago
I’m glad he fixed it. Here’s hoping apple fixes it soon.
Score: 9 Votes (Like | Disagree)
TheIguana Avatar
34 months ago
Neat project, but the pressure needs to stay on Apple. Lightning needs to go!
Score: 4 Votes (Like | Disagree)
sw1tcher Avatar
34 months ago

Seriously Apple, hire these people. Third parties and student engineers and programmers are doing a better job than you are at this point.
It's not that Apple doesn't have the talent to create serviceable AirPods. Apple doesn't want them to be because that means less repeat sales after the batteries wear out in 1-2 years.
Score: 4 Votes (Like | Disagree)
Rob__Mac Avatar
34 months ago
What a ridiculous state of affairs. Apple really need to dump lightning…
Score: 3 Votes (Like | Disagree)
TechnoMonk Avatar
34 months ago

Seriously Apple, hire these people. Third parties and student engineers and programmers are doing a better job than you are at this point.
Big difference between showing a concept to delivering a full fledged product. I am pretty sure Apple does lot more prototyping than YouTubers.
Score: 3 Votes (Like | Disagree)