Apple Reveals Furthers Details on Reversible USB Cable With Flexible Internal Connector

The U.S. Patent and Trademark Office today published another Apple patent application that describes a reversible USB connector with a "double orientation design." (Via AppleInsider) Today's patent application, filed in February and titled "Reversible USB Connector with Compliant Member to Spread Stress and Increase Contact Normal Force," differs slightly from a separate application made a few weeks earlier by highlighting a key design detail that adds flexibility to the USB connector contacts.

According to the patent description, the USB connector would feature a flexible tongue allowing it to bend to fit an existing USB port regardless of the insertion orientation. This flexible plug connector was mentioned briefly in the January patent, but Apple has expanded upon this idea in this latest patent application to address various types of support elements that would minimize stress on the flexible portion of the tongue while still ensuring strong contact between the connector and a USB port.

As mentioned previously, some plug connectors of the present invention may include structural support elements made from materials chosen to allow plug connector tongues to deflect. Connector 1610 may also include a structural support element, e.g., a structural support 1635. Structural support 1635 may provide flexure to PCB 1632 to reduce stress and fatigue on PCB 1632 and allow tongue 1630, along with PCB 1632, to deflect toward and away from first or second inner surfaces 1620a, 1620b during insertion/extraction events. In order to provide this flexure, structural support 1635 may be made from an elastomer that deforms in response to stress, e.g., a mating event, but holds tongue 1630 centrally located between first and second inner surfaces 1620a, 1620b otherwise.

As shown in the patent drawings, Apple's solution allows the contact portion of the tongue to be thicker and sturdier, while positioning it on a thinner, flexible "stalk". This stalk will deflect in either direction in order to provide room for mating with existing USB ports while maintaining a strong connection with the contacts.

apple-USB-patent-application

Apple's proposed USB connector with tongue showing durable contact portion (1939) on a thin, flexible stalk

This flexible tongue provides a distinct advantage over current solutions from competing products, which typically use a rigid tongue that has been slimmed down to fit existing USB ports. Though these cables can be inserted in either orientation, the very thin tongue is susceptible to breakage. With Apple's proposed solution, the contact portion of the tongue can be thicker and more durable, with the flexible portion of the tongue minimizing the possibility of breakage and providing room for the thicker tongue to still fit in either orientation.

Recently leaked photos and videos suggest Apple may be working on a new Lightning cable with this reversible USB connector. These cables may ship with future iOS devices and also may contain other features such as support for high-definition audio playback on Made For iPhone (MFi) audio accessories.

Tag: Patent

Popular Stories

iPhone 16 Pro Sizes Feature

iPhone 16 Series Is Just Two Months Away: Everything We Know

Monday July 15, 2024 4:44 am PDT by
Apple typically releases its new iPhone series around mid-September, which means we are about two months out from the launch of the iPhone 16. Like the iPhone 15 series, this year's lineup is expected to stick with four models – iPhone 16, iPhone 16 Plus, iPhone 16 Pro, and iPhone 16 Pro Max – although there are plenty of design differences and new features to take into account. To bring ...
iPhone SE 4 Vertical Camera Feature

iPhone SE 4 Rumored to Use Same Rear Chassis as iPhone 16

Friday July 19, 2024 7:16 am PDT by
Apple will adopt the same rear chassis manufacturing process for the iPhone SE 4 that it is using for the upcoming standard iPhone 16, claims a new rumor coming out of China. According to the Weibo-based leaker "Fixed Focus Digital," the backplate manufacturing process for the iPhone SE 4 is "exactly the same" as the standard model in Apple's upcoming iPhone 16 lineup, which is expected to...
New MacBook Pros Launching Tomorrow With These 4 New Features 2

M5 MacBook Models to Use New Compact Camera Module in 2025

Wednesday July 17, 2024 2:58 am PDT by
Apple in 2025 will take on a new compact camera module (CCM) supplier for future MacBook models powered by its next-generation M5 chip, according to Apple analyst Ming-Chi Kuo. Writing in his latest investor note on unny-opticals-2025-business-momentum-to-benefit-509819818c2a">Medium, Kuo said Apple will turn to Sunny Optical for the CCM in its M5 MacBooks. The Chinese optical lens company...
tinypod apple watch

TinyPod Turns Your Apple Watch Into an iPod

Wednesday July 17, 2024 3:18 pm PDT by
If you have an old Apple Watch and you're not sure what to do with it, a new product called TinyPod might be the answer. Priced at $79, the TinyPod is a silicone case with a built-in scroll wheel that houses the Apple Watch chassis. When an Apple Watch is placed inside the TinyPod, the click wheel on the case is able to be used to scroll through the Apple Watch interface. The feature works...
iphone 14 lineup

Cellebrite Unable to Unlock iPhones on iOS 17.4 or Later, Leak Reveals

Thursday July 18, 2024 4:18 am PDT by
Israel-based mobile forensics company Cellebrite is unable to unlock iPhones running iOS 17.4 or later, according to leaked documents verified by 404 Media. The documents provide a rare glimpse into the capabilities of the company's mobile forensics tools and highlight the ongoing security improvements in Apple's latest devices. The leaked "Cellebrite iOS Support Matrix" obtained by 404 Media...
Apple Watch Series 9

2024 Apple Watch Lineup: Key Changes We're Expecting

Tuesday July 16, 2024 7:59 am PDT by
Apple is seemingly planning a rework of the Apple Watch lineup for 2024, according to a range of reports from over the past year. Here's everything we know so far. Apple is expected to continue to offer three different Apple Watch models in five casing sizes, but the various display sizes will allegedly grow by up to 12% and the casings will get taller. Based on all of the latest rumors,...

Top Rated Comments

BMcCoy Avatar
129 months ago
Yeah, looks a bit vulnerable to me.. after repeated insertions, that flexible stalk must be susceptible to snapping.
Score: 9 Votes (Like | Disagree)
engg2000 Avatar
129 months ago
Amazing how people jump on the bandwagon against product improvement...

Many of you concur the piece that Apple is making from an elastomer is going to eventually snap because of repeated use. Do you even know what an elastomer is?
Boeing makes an airplane wing that flexes billions of times over the lifecycle of an airplane but Apple can't make a reversible USB cable that won't be susceptible to snapping after repeated use?

Lots of smart guys commenting in this forum.
Score: 8 Votes (Like | Disagree)
GeneralChang Avatar
129 months ago
I'm running about equal parts "this is such a fabulous idea" and "that connector is going to break so fast."

Really not sure how to feel about this.
Score: 7 Votes (Like | Disagree)
Nicky G Avatar
129 months ago
"...the contact portion of the tongue can be thicker and more durable, with the flexible portion of the tongue minimizing the possibility of breakage and providing room for the thicker tongue to still fit in either orientation."

I can definitely think of entirely different scenarios in which this would be useful.

:D
Score: 6 Votes (Like | Disagree)
shubie Avatar
129 months ago
I know it's just a cable, but I'm pretty excited for this whole reversible USB thing to start showing up.
Score: 6 Votes (Like | Disagree)
needfx Avatar
129 months ago
this answers all questions
Score: 5 Votes (Like | Disagree)