A Closer Look at Apple's Mac Pro Production Process

During yesterday's media event, Apple played a video highlighting the production process for the upcoming Mac Pro, a machine that will see Apple bring Mac production back to the United States and is already seeing over 2,000 people in 20 states working on the project.

The video showed a number of steps in the production process, taking an initial chunk of aluminum and sculpting it into the shape of the Mac Pro enclosure before subjecting it polishing, anodizing, and other steps. Brief segments also provided glimpses of the massive heat sink in production and chips being placed on boards to be installed in the machine.


Product designer Greg Koenig has offered an expert overview of what exactly is shown in the video, explaining for the layperson the tools and processes Apple is using. Koenig notes that the "big story" is Apple's use of hydraulic deep draw stamping for the Mac Pro's enclosure, a process that stretches the initial chunk of aluminum into the general shape of the enclosure.

Deep drawing is a process that very efficiently produces a "net shape" part. Apple could have just chucked a giant hunk of aluminum in a lathe and created the same part, but that amount of metal removal is extremely inefficient. Deep drawing efficiently creates a hunk of metal that is very close to the final shape of a Mac Pro in just a couple of operations. After that, the Mac Pro enclosure is lathe turned to clean up the surface and achieve desired tolerance, polished, placed back in a machining center to produce the I/O, power button and chamfer features and finally anodized.

Koenig goes on to share a number of stills from the video with captions explaining what is going on in each step, including lathing, polishing, grinding, protective film application, I/O cutout milling, and anodizing.

Other stills capture production on some of the other parts of the new Mac Pro, including bead blasting of the main triangular heat sink, pick-and-place assembly of circuit boards, and parts delivery for final hand assembly of the machines themselves.

Earlier this month, it was revealed that Flextronics is in the process of hiring 1,700 workers at its facilities in Austin, Texas to work on a "next generation desktop computer". That computer is presumed to be the Mac Pro, given that Apple had previously revealed the machine would be assembled in Texas, Apple and Flextronics had previously been reported to be working together on the project, and Flextronics' Austin facilities are only a mile from Apple's large and growing operations campus in the area.

Related Roundup: Mac Pro
Buyer's Guide: Mac Pro (Neutral)
Related Forum: Mac Pro

Top Rated Comments

BulletToothTony Avatar
136 months ago
To be honest, $2000 isn't all that bad for a product of Apple's standards/quality built in the US...
Was a cool video in itself as well. First of its kind.


you're off by 1G there buddy :D
Score: 16 Votes (Like | Disagree)
Graeme43 Avatar
136 months ago
Shows the difference between Apple design and the common PC that is a steel case battered into shape with a rock ;):D
Score: 16 Votes (Like | Disagree)
Squilly Avatar
136 months ago
To be honest, $3000 isn't all that bad for a product of Apple's standards/quality built in the US...
Was a cool video in itself as well. First of its kind. And that laser engraving at the end.... Loved it. :apple:
Score: 11 Votes (Like | Disagree)
Larry-K Avatar
136 months ago
I'm getting one just so I can paint it "Minion Yellow".
Score: 10 Votes (Like | Disagree)
dmax35 Avatar
136 months ago
They are actors, the full Ad was staged. It's not the real
plant.

Um yes it is. I have two friends who work on the project.
Score: 8 Votes (Like | Disagree)
Apple Knowledge Navigator Avatar
136 months ago
Designed by Apple in California. Assembled at Cyberdyne Systems Corp.
Score: 8 Votes (Like | Disagree)

Popular Stories

reset password request iphone

Warning: Apple Users Targeted in Phishing Attack Involving Rapid Password Reset Requests

Tuesday March 26, 2024 4:34 pm PDT by
Phishing attacks taking advantage of Apple's password reset feature have become increasingly common, according to a report from KrebsOnSecurity. Multiple Apple users have been targeted in an attack that bombards them with an endless stream of notifications or multi-factor authentication (MFA) messages in an attempt to cause panic so they'll respond favorably to social engineering. An...
iPhone Home Screen Gradient Blank Spaces 1

Sources: iOS 18 Lets Apps Be Placed Anywhere on Home Screen Grid

Sunday March 24, 2024 1:33 pm PDT by
iOS 18 will give iPhone users greater control over Home Screen app icon arrangement, according to sources familiar with the matter. While app icons will likely remain locked to an invisible grid system on the Home Screen, to ensure there is some uniformity, our sources say that users will be able to arrange icons more freely on iOS 18. For example, we expect that the update will introduce...
Generic iOS 18 Feature Purple

iOS 18: What to Expect From 'Biggest' Update in iPhone's History

Wednesday March 27, 2024 11:10 am PDT by
At least some Apple software engineers continue to believe that iOS 18 will be the "biggest" update in the iPhone's history, according to Bloomberg's Mark Gurman. Below, we recap rumored features and changes for the iPhone. "The iOS 18 update is expected to be the most ambitious overhaul of the iPhone's software in its history, according to people working on the upgrade," wrote Gurman, in a r...
maxresdefault

Apple Announces WWDC 2024 Event for June 10 to 14

Tuesday March 26, 2024 10:02 am PDT by
Apple today announced that its 35th annual Worldwide Developers Conference is set to take place from Monday, June 10 to Friday, June 14. As with WWDC events since 2020, WWDC 2024 will be an online event that is open to all developers at no cost. Subscribe to the MacRumors YouTube channel for more videos. WWDC 2024 will include online sessions and labs so that developers can learn about new...
apple maps 3d feature

Apple Maps May Gain Custom Routes With iOS 18

Tuesday March 26, 2024 3:10 pm PDT by
Apple may be planning to add support for "custom routes" in Apple Maps in iOS 18, according to code reviewed by MacRumors. Apple Maps does not currently offer a way to input self-selected routes, with Maps users limited to Apple's pre-selected options, but that may change in iOS 18. Apple has pushed an iOS 18 file to its maps backend labeled "CustomRouteCreation." While not much is revealed...
iPad Pro 2024 Landscape Camera Feature

New iPad Pro Again Rumored to Feature Landscape Front-Facing Camera

Monday March 25, 2024 5:43 am PDT by
The next-generation iPad Pro will feature a landscape-oriented front-facing camera for the first time, according to the Apple leaker known as "Instant Digital." Instant Digital reiterated the design change earlier today on Weibo with a simple accompanying 2D image. The post reveals that the entire TrueDepth camera array will move to the right side of the device, while the microphone will...
sonoma desktop wwdc

Apple Releases macOS Sonoma 14.4.1 With Fix for USB Hub Bug

Monday March 25, 2024 10:10 am PDT by
Apple today released macOS Sonoma 14.4.1, a minor update for the macOS Sonoma operating system that launched last September. macOS Sonoma 14.4.1 comes three weeks after macOS Sonoma 14.4. The ‌‌‌‌macOS Sonoma‌‌ 14.4‌.1 update can be downloaded for free on all eligible Macs using the Software Update section of System Settings. There's also a macOS 13.6.6 release for those who...